Product Description
WH82 Welded Steel Chain ( For Steel Factory)
We own the sophisticated equipment and the advanced technology, such as:
1. CAD Designer
2. Wire Cutting Machine
3. Chain Running In Machine
4. Conveyor Furance
5. Ball Drift
6. Shot Peened Parts
7. Design Of Link Plate Waist
We have different models of welding chains, such as:
| Chain No
|
Pitch
(mm) |
Outside Barrel Dia
(mm) |
Pin Dia
(mm) |
Side Bar Height
(mm) |
Approx Tooth Face at pitch line
(mm) |
Length of Bearing
(mm) |
Plate Thickness
(mm) |
Ultimate tensile strength
(KN) |
Weight Approx
(Kg/FT) |
|
| WH82 | 78.1 | 26.97 | 14.35 | 31.8 | 38.1 | 57.4 | 6.4 | 132 | 2.28 |
|
Company Detail:
GOODUCK(TAI) is 1 of a professional exporter with exporting POWER TRANSMISSION PARTS: Roller chains,Conveyor chains,Stainless steel Chains, agricultural chains, steel detachable chains, special chains, sprockets, s. S. Sprockets, HRC couplings, pulleys, bushes etc. All these products have been supplied regularly to World Wide for over 15 years.
Welcome contact for more details.
Sofia Chen(Sales Manager)
HangZhou GOODLUCK TRANSMISSION TECHNOLOGY CO.,LTD
| Material: | Steel |
|---|---|
| Structure: | Welded Chain |
| Surface Treatment: | Polishing |
| Chain Size: | 1/2"*11/128" |
| Feature: | Fire Resistant |
| Trade Style: | Trade/Manufacture/OEM |
| Customization: |
Available
| Customized Request |
|---|
How do roller chains handle shock and impact loads?
Roller chains are designed to handle shock and impact loads, but their ability to withstand these loads depends on several factors:
1. Chain Design: Roller chains are constructed with durable components, including rollers, pins, and plates, which are designed to handle the forces generated by shock and impact loads. The geometry and dimensions of these components contribute to the chain’s overall strength and ability to resist deformation.
2. Material Selection: High-quality materials are used in the manufacturing of roller chains to enhance their strength and durability. Common materials include carbon steel, stainless steel, or specialty alloys. The material selection depends on the specific application requirements and the level of shock and impact loads anticipated.
3. Chain Tension: Proper chain tension is important for handling shock and impact loads. Adequate tension helps maintain the engagement of the chain with the sprockets, preventing slippage and reducing the likelihood of damage due to sudden forces. However, excessive tension can also contribute to increased stress and potential failure, so it’s important to follow the manufacturer’s guidelines for chain tension.
4. Lubrication: Proper lubrication plays a crucial role in reducing friction and wear, which can be accelerated by shock and impact loads. Lubricants help minimize the generation of heat and provide a protective film between the chain components, reducing wear and extending the chain’s lifespan. Regular lubrication and maintenance are essential for optimal performance under shock and impact conditions.
5. Chain Inspection and Maintenance: Regular inspection and maintenance are necessary to identify any signs of wear, damage, or elongation in the roller chain. Chains should be inspected for bent or deformed links, worn-out rollers or pins, and excessive elongation. Any worn or damaged components should be replaced promptly to prevent further deterioration and ensure the chain’s ability to handle shock and impact loads.
It’s important to note that while roller chains are designed to handle shock and impact loads, excessive or repetitive shock loads can shorten their lifespan. Therefore, it’s recommended to assess the specific application requirements and consult with the manufacturer to ensure the appropriate chain design and maintenance practices are followed for optimal performance and longevity under shock and impact conditions.
Can roller chains be used for power transmission in industrial equipment?
Yes, roller chains are widely used for power transmission in various industrial equipment and machinery. Here’s a detailed answer to the question:
1. Versatility: Roller chains are known for their versatility and can be used in a wide range of industrial applications. They are commonly employed in machinery such as conveyors, agitators, mixers, hoists, elevators, packaging equipment, material handling systems, and many other types of industrial equipment.
2. Power Transmission: Roller chains excel in transmitting power from one rotating shaft to another. They can efficiently transfer high torque and handle heavy loads, making them suitable for demanding industrial applications where power transmission is required.
3. Load Capacity: Roller chains are designed to withstand significant loads and provide reliable power transmission. They are available in various sizes and strengths, allowing for customization based on the specific load requirements of the industrial equipment.
4. Durability: Roller chains are built to be durable and withstand harsh operating conditions typically encountered in industrial environments. They are constructed using high-quality materials and undergo heat treatment processes to enhance their strength and resistance to wear, fatigue, and elongation.
5. Efficiency: Roller chains offer high transmission efficiency due to their positive engagement with the sprockets. The rollers on the chain engage with the sprocket teeth, minimizing slippage and ensuring reliable power transfer. This results in efficient operation and optimized performance of industrial equipment.
6. Easy Maintenance: Roller chains are relatively easy to maintain, especially when compared to other power transmission systems. Proper lubrication and periodic inspection are essential to ensure smooth operation and extend the chain’s lifespan. Regular maintenance routines can be implemented to keep the chains in optimal condition and minimize downtime.
7. Cost-Effectiveness: Roller chains are generally cost-effective compared to alternative power transmission methods. They offer a balance between performance, durability, and affordability, making them a popular choice for power transmission in industrial equipment.
In summary, roller chains are well-suited for power transmission in industrial equipment due to their versatility, load capacity, durability, efficiency, ease of maintenance, and cost-effectiveness. When selecting roller chains for industrial applications, it’s important to consider factors such as load requirements, speed, environmental conditions, and compatibility with the specific equipment to ensure optimal performance and longevity.
What materials are roller chains typically made of?
Roller chains are typically made from various materials, each offering unique properties and advantages. Here’s a detailed answer to the question:
1. Carbon Steel: Carbon steel is the most common material used for roller chains. It provides good strength, durability, and wear resistance. Carbon steel chains are suitable for a wide range of applications and offer a cost-effective solution.
2. Stainless Steel: Stainless steel roller chains are chosen for their excellent corrosion resistance. They are ideal for applications where exposure to moisture, chemicals, or high humidity is expected. Stainless steel chains are commonly used in food processing, pharmaceutical, and outdoor applications.
3. Alloy Steel: Alloy steel roller chains are designed to withstand high loads and offer superior strength and durability. They are commonly used in heavy-duty applications, such as construction equipment, agricultural machinery, and mining equipment.
4. Nickel-Plated Steel: Nickel-plated roller chains provide an added layer of corrosion resistance. The nickel plating helps protect the chain against rust and provides a smooth surface, reducing friction and wear. These chains are often used in applications where both corrosion resistance and aesthetic appearance are important.
5. Plastic: In certain applications, plastic roller chains are used for their lightweight, non-corrosive, and low-noise properties. Plastic chains are commonly found in industries such as packaging, electronics, and conveyors.
6. Coatings: Some roller chains may also have specialized coatings to enhance their performance. Examples include zinc plating for improved corrosion resistance, lubricant coatings for reduced friction, or specialized coatings for specific applications.
The choice of material for a roller chain depends on factors such as the application requirements, operating conditions, load capacity, corrosion resistance, and budget. It’s important to consider these factors and consult with roller chain manufacturers to select the most suitable material for your specific application.
editor by CX 2023-10-24
China Professional Ca550/Ca550V/Ca557/Ca620/C2060/38.4 Polishing Hollow Welded S/A/C/Ca Type Steel Agricultural Roller Chain
Product Description
| CHOHO Chain No. | P/mm | d1/mm | L/mm | b1/mm | T/mm | |||||||||||||||||
| CA550 | 41.40 | 16.70 | 35. Abbreviation: CHOHO Industry. √ HangZhou CHOHO Industrial Co., Ltd. was founded in 1999. Has become the leader of chain system technology, the first batch of natioal recognized enterprise technology center,national technology innovation demonstration enterprise,and the first A-share listed company in China’s chain drive industry.The securities code is 003033.
We are very close to the port of HangZhou, which saves a lot of logistics costs and transportation time! We have our own logistics company and transportation department. If you need me to deliver goods to your warehouse or other ports in China, such as ZheJiang Port and ZheJiang Port, we can also do it!
√ CHOHO has a natural brand awareness. As of January 2571, CHOHO has registered the “CHOHO” trademark in more than 60 countries, including the United States, Japan, the United Kingdom, France, Germany, Russia, Spain, Austria, Belgium, Bulgaria, Croatia, Czech Republic, Denmark, Finland, Greece , Hungary, Ireland, Italy, Netherlands, Poland, Portugal, Romania, Ukraine, Sweden, Australia, Algeria, Egypt, Kenya, Morocco, South Korea, Kazakhstan, Mongolia, Syria, Thailand, Pakistan, India, Brazil, Mexico, Colombia, etc. CHOHO has been invited to participate in many international exhibitions around the world, including industrial exhibitions, agricultural exhibitions, motorcycle exhibitions, engine exhibitions, such as Hannover Messe, Bologna Fair, Canton Fair ,VIV ASIA and other world famous exhibitions! COOPERATIVE CLIENT Broad Customer Channels Market Continues to Develop! Choho Provide Chain System Solutions for The Global Top 500 and The Enterprises in Various Fields Top 10! FAQ 1. Are you manufacturer or trade Company?
|
Are there any special considerations for installing roller chains?
Proper installation of roller chains is crucial to ensure their optimal performance and longevity. Here are some key considerations for installing roller chains:
1. Alignment: Ensure proper alignment of the sprockets to prevent side loading and premature wear. The sprockets should be aligned parallel to each other and positioned at the correct distance according to the chain’s pitch.
2. Tension: Proper chain tension is essential for smooth operation and to prevent excessive wear. Follow the manufacturer’s recommendations for the appropriate tension based on the specific chain type and application. It’s important to achieve the correct tension without over-tightening, as excessive tension can lead to increased stress and accelerated wear.
3. Lubrication: Apply the appropriate lubricant to the roller chain during installation. Lubrication helps reduce friction, wear, and heat generation. Follow the manufacturer’s recommendations for the type and frequency of lubrication based on the operating conditions and chain design. Ensure even distribution of lubricant along the chain’s length.
4. Sprocket Teeth Engagement: Check that the chain properly engages with the teeth of the sprockets. The chain should fit snugly into the sprocket teeth without excessive clearance or interference. Incorrect engagement can cause slippage, uneven wear, and premature failure.
5. Chain Length: Ensure that the chain length is appropriate for the application. Avoid excessive slack or excessive tension by adjusting the chain length accordingly. An incorrectly sized chain can lead to poor performance, increased wear, and potential damage to the chain and sprockets.
6. Protection: Consider using chain guards or covers to protect the roller chain from external contaminants such as dust, dirt, or debris. This helps minimize wear and extends the chain’s lifespan, particularly in harsh or dirty environments.
7. Regular Inspection: Regularly inspect the roller chain and sprockets for signs of wear, damage, or misalignment. Monitor the chain’s performance and address any issues promptly to avoid further damage and prevent unexpected downtime.
8. Proper Tools and Techniques: Use appropriate tools and techniques during installation to ensure accuracy and prevent damage to the chain or components. Follow the manufacturer’s guidelines or consult with experts for specific installation instructions.
By following these considerations and best practices, you can ensure proper installation of roller chains and maximize their performance and durability in your application.
What are the benefits of using a roller chain in material handling systems?
Roller chains offer several benefits when used in material handling systems. Here’s a detailed answer to the question:
1. High Load Capacity: Roller chains are designed to handle heavy loads. They have the strength and durability to support the weight of materials being transported in material handling systems. The multiple contact points provided by the rollers distribute the load evenly, reducing stress concentrations and ensuring efficient load carrying.
2. Reliable Power Transmission: Roller chains provide reliable power transmission in material handling systems. They efficiently transfer power from the motor to the moving components, such as conveyors, lifts, and sorting systems. The precision engineering of roller chains ensures smooth and consistent power transfer, minimizing slippage and maximizing operational efficiency.
3. Flexibility and Versatility: Roller chains are available in various sizes, pitches, and configurations, offering flexibility in design and application. They can be easily adapted to different material handling system layouts and requirements. Roller chains can accommodate both horizontal and vertical movements, making them suitable for a wide range of material handling applications.
4. Durability and Longevity: Roller chains are known for their durability and resistance to wear. They are designed to withstand the demanding operating conditions typically encountered in material handling systems, such as high speeds, heavy loads, and exposure to dust, debris, and contaminants. Proper lubrication and maintenance can further enhance their longevity and reliability.
5. Easy Maintenance: Roller chains are relatively easy to maintain. Regular lubrication and periodic inspection can help ensure smooth operation and detect any signs of wear or damage. Chain tension can be easily adjusted to maintain optimal performance. In the event of chain wear or failure, individual chain links can be replaced, minimizing downtime and maintenance costs.
6. Cost-Effective Solution: Roller chains offer a cost-effective solution for power transmission in material handling systems. They are generally more affordable compared to alternative systems such as belts or gears. Additionally, their durability and longevity reduce the need for frequent replacements, resulting in cost savings over the system’s lifespan.
When selecting a roller chain for a material handling system, factors such as load capacity, speed, environmental conditions, and specific application requirements should be considered. Regular maintenance and inspection are essential to ensure optimal performance and to identify any potential issues that may require attention.
How do you determine the appropriate size and pitch of a roller chain?
Determining the appropriate size and pitch of a roller chain requires considering several factors. Here’s a detailed answer to the question:
1. Power Requirements: The first step is to determine the power requirements of the application. This includes the required torque and speed. The power transmitted by the roller chain depends on its size, so understanding the power requirements is crucial in selecting the appropriate chain.
2. Design Guidelines: Roller chain manufacturers provide design guidelines and specifications that outline the maximum allowable loads and speeds for different chain sizes. These guidelines take into account factors such as the number of teeth on the sprockets, the chain’s strength, and its ability to withstand the anticipated loads and speeds.
3. Sprocket Selection: The size and pitch of the roller chain must match the corresponding sprockets. It’s important to consider the number of teeth, the diameter, and the tooth profile of the sprockets. The roller chain and sprockets should be selected as a matched set to ensure proper engagement and efficient power transmission.
4. Application Considerations: The specific application requirements and environmental conditions should also be taken into account. Factors such as operating temperature, presence of contaminants, and required maintenance intervals may influence the choice of roller chain size and pitch.
5. Consultation with Experts: If you are unsure about the appropriate size and pitch of a roller chain for your application, it’s recommended to consult with roller chain manufacturers or industry experts. They can provide guidance based on their expertise and experience in similar applications.
By considering these factors and following the guidelines provided by roller chain manufacturers, you can determine the appropriate size and pitch of a roller chain that will effectively meet the power transmission requirements of your specific application.
editor by CX 2023-09-22
China high quality Ca550/Ca550V/Ca557/Ca620/C2060/38.4 Polishing Hollow Welded S/A/C/Ca Type Steel Agricultural Roller Chain
Product Description
| CHOHO Chain No. | P/mm | d1/mm | L/mm | b1/mm | T/mm | |||||||||||||||||
| CA550 | 41.40 | 16.70 | 35. Abbreviation: CHOHO Industry. √ HangZhou CHOHO Industrial Co., Ltd. was founded in 1999. Has become the leader of chain system technology, the first batch of natioal recognized enterprise technology center,national technology innovation demonstration enterprise,and the first A-share listed company in China’s chain drive industry.The securities code is 003033.
We are very close to the port of HangZhou, which saves a lot of logistics costs and transportation time! We have our own logistics company and transportation department. If you need me to deliver goods to your warehouse or other ports in China, such as ZheJiang Port and ZheJiang Port, we can also do it!
√ CHOHO has a natural brand awareness. As of January 2571, CHOHO has registered the “CHOHO” trademark in more than 60 countries, including the United States, Japan, the United Kingdom, France, Germany, Russia, Spain, Austria, Belgium, Bulgaria, Croatia, Czech Republic, Denmark, Finland, Greece , Hungary, Ireland, Italy, Netherlands, Poland, Portugal, Romania, Ukraine, Sweden, Australia, Algeria, Egypt, Kenya, Morocco, South Korea, Kazakhstan, Mongolia, Syria, Thailand, Pakistan, India, Brazil, Mexico, Colombia, etc. CHOHO has been invited to participate in many international exhibitions around the world, including industrial exhibitions, agricultural exhibitions, motorcycle exhibitions, engine exhibitions, such as Hannover Messe, Bologna Fair, Canton Fair ,VIV ASIA and other world famous exhibitions! COOPERATIVE CLIENT Broad Customer Channels Market Continues to Develop! Choho Provide Chain System Solutions for The Global Top 500 and The Enterprises in Various Fields Top 10! FAQ 1. Are you manufacturer or trade Company?
|
Can roller chains be used for power transmission in motorcycles?
Yes, roller chains are commonly used for power transmission in motorcycles. Here’s a detailed answer to the question:
Roller chains have several advantages that make them suitable for power transmission in motorcycles:
1. Efficient Power Transfer: Roller chains offer high efficiency in transmitting power from the engine to the rear wheel of a motorcycle. They have minimal power loss due to their low friction and high load-carrying capacity.
2. Compact Design: Roller chains have a compact and lightweight design, making them well-suited for motorcycles where space and weight are critical considerations. Their small size allows for efficient power transfer without adding excessive weight to the motorcycle.
3. High Strength and Durability: Roller chains are designed to withstand high loads and endure the demanding operating conditions of motorcycles. They are constructed using high-strength materials such as alloy steel and undergo heat treatment to enhance their strength and durability.
4. Flexibility and Adaptability: Roller chains can accommodate various sprocket sizes, allowing for flexibility in gear ratios and customization of motorcycle performance. This enables riders to optimize the power delivery to match their riding preferences and specific road conditions.
5. Easy Maintenance: Roller chains are relatively easy to maintain in motorcycles. Regular lubrication and tension adjustment are necessary to ensure optimal performance and prolong the chain’s lifespan. Proper maintenance practices can help prevent chain elongation, reduce wear, and minimize the risk of chain failure.
However, it’s important to note that roller chains require regular inspection and maintenance to ensure safe and reliable operation. This includes checking for proper tension, lubrication, and signs of wear or damage. It’s also crucial to follow the manufacturer’s recommendations regarding chain replacement intervals and lubrication specifications.
Overall, roller chains provide an efficient and reliable method of power transmission in motorcycles, offering durability, flexibility, and ease of maintenance.
What are the benefits of using a roller chain in material handling systems?
Roller chains offer several benefits when used in material handling systems. Here’s a detailed answer to the question:
1. High Load Capacity: Roller chains are designed to handle heavy loads. They have the strength and durability to support the weight of materials being transported in material handling systems. The multiple contact points provided by the rollers distribute the load evenly, reducing stress concentrations and ensuring efficient load carrying.
2. Reliable Power Transmission: Roller chains provide reliable power transmission in material handling systems. They efficiently transfer power from the motor to the moving components, such as conveyors, lifts, and sorting systems. The precision engineering of roller chains ensures smooth and consistent power transfer, minimizing slippage and maximizing operational efficiency.
3. Flexibility and Versatility: Roller chains are available in various sizes, pitches, and configurations, offering flexibility in design and application. They can be easily adapted to different material handling system layouts and requirements. Roller chains can accommodate both horizontal and vertical movements, making them suitable for a wide range of material handling applications.
4. Durability and Longevity: Roller chains are known for their durability and resistance to wear. They are designed to withstand the demanding operating conditions typically encountered in material handling systems, such as high speeds, heavy loads, and exposure to dust, debris, and contaminants. Proper lubrication and maintenance can further enhance their longevity and reliability.
5. Easy Maintenance: Roller chains are relatively easy to maintain. Regular lubrication and periodic inspection can help ensure smooth operation and detect any signs of wear or damage. Chain tension can be easily adjusted to maintain optimal performance. In the event of chain wear or failure, individual chain links can be replaced, minimizing downtime and maintenance costs.
6. Cost-Effective Solution: Roller chains offer a cost-effective solution for power transmission in material handling systems. They are generally more affordable compared to alternative systems such as belts or gears. Additionally, their durability and longevity reduce the need for frequent replacements, resulting in cost savings over the system’s lifespan.
When selecting a roller chain for a material handling system, factors such as load capacity, speed, environmental conditions, and specific application requirements should be considered. Regular maintenance and inspection are essential to ensure optimal performance and to identify any potential issues that may require attention.
Can roller chains be used for vertical lifting applications?
Yes, roller chains can be used for vertical lifting applications in certain circumstances. However, it is important to consider various factors to ensure safe and efficient operation. Here’s a detailed answer to the question:
Roller chains are primarily designed for transmitting power and motion in horizontal or slightly inclined applications. When used for vertical lifting, additional considerations must be taken into account:
1. Load Capacity: Roller chains have a rated load capacity that indicates the maximum weight they can safely lift. It is crucial to select a roller chain with a sufficient load capacity for the specific lifting application. Factors such as the weight of the load, acceleration, and dynamic forces should be considered to ensure the chain can handle the load without excessive stress.
2. Safety Measures: Vertical lifting applications require appropriate safety measures to prevent accidents or chain failure. These may include the use of safety devices such as overload protection mechanisms, emergency stops, and redundant systems. Safety standards and regulations specific to the lifting industry should be followed to ensure compliance and mitigate potential hazards.
3. Lubrication and Maintenance: Proper lubrication is critical for the smooth and reliable operation of roller chains in any application, including vertical lifting. Regular lubrication and maintenance help reduce wear, friction, and the risk of chain failure. It is important to follow the manufacturer’s recommendations for lubrication intervals and use the appropriate lubricant for the specific operating conditions.
4. Chain Tension: Maintaining proper chain tension is crucial for the safe and efficient operation of roller chains in vertical lifting applications. Adequate tension ensures proper engagement with the sprockets and minimizes the risk of chain slippage or disengagement. Regular inspection and adjustment of chain tension are necessary to ensure reliable performance.
While roller chains can be used for vertical lifting, it is important to consult with industry experts or engineers experienced in lifting applications to determine the suitability of roller chains for a specific vertical lifting task. They can provide guidance on selecting the appropriate chain size, design, and safety measures to ensure the lifting operation is safe, efficient, and compliant with applicable regulations.
editor by CX 2023-08-21
China supplier Ca550/Ca550V/Ca557/Ca620/C2060/38.4 Polishing Hollow Welded S/A/C/Ca Type Steel Agricultural Roller Chain
Product Description
| CHOHO Chain No. | P/mm | d1/mm | L/mm | b1/mm | T/mm | |||||||||||||||||
| CA550 | 41.40 | 16.70 | 35. Abbreviation: CHOHO Industry. √ HangZhou CHOHO Industrial Co., Ltd. was founded in 1999. Has become the leader of chain system technology, the first batch of natioal recognized enterprise technology center,national technology innovation demonstration enterprise,and the first A-share listed company in China’s chain drive industry.The securities code is 003033.
We are very close to the port of HangZhou, which saves a lot of logistics costs and transportation time! We have our own logistics company and transportation department. If you need me to deliver goods to your warehouse or other ports in China, such as ZheJiang Port and ZheJiang Port, we can also do it!
√ CHOHO has a natural brand awareness. As of January 2571, CHOHO has registered the “CHOHO” trademark in more than 60 countries, including the United States, Japan, the United Kingdom, France, Germany, Russia, Spain, Austria, Belgium, Bulgaria, Croatia, Czech Republic, Denmark, Finland, Greece , Hungary, Ireland, Italy, Netherlands, Poland, Portugal, Romania, Ukraine, Sweden, Australia, Algeria, Egypt, Kenya, Morocco, South Korea, Kazakhstan, Mongolia, Syria, Thailand, Pakistan, India, Brazil, Mexico, Colombia, etc. CHOHO has been invited to participate in many international exhibitions around the world, including industrial exhibitions, agricultural exhibitions, motorcycle exhibitions, engine exhibitions, such as Hannover Messe, Bologna Fair, Canton Fair ,VIV ASIA and other world famous exhibitions! COOPERATIVE CLIENT Broad Customer Channels Market Continues to Develop! Choho Provide Chain System Solutions for The Global Top 500 and The Enterprises in Various Fields Top 10! FAQ 1. Are you manufacturer or trade Company?
|
Can roller chains be used for overhead or inverted applications?
Roller chains can be used for overhead or inverted applications, but there are certain considerations to keep in mind. Here’s a detailed answer to the question:
1. Lubrication: In overhead or inverted applications, proper lubrication is crucial to ensure smooth operation and prevent premature wear. Gravity can affect the distribution of lubricant within the chain, so it’s important to use a lubrication method that can effectively reach all the critical components.
2. Tensioning: In overhead or inverted applications, the tensioning of the roller chain becomes even more important. The chain should be properly tensioned to prevent sagging or excessive slack, which can lead to uneven load distribution, chain skipping, or disengagement from the sprockets.
3. Environmental Considerations: Overhead or inverted applications may expose the roller chain to environmental factors such as dust, debris, moisture, or temperature variations. It’s important to select a roller chain that is designed to withstand the specific environmental conditions and provides adequate protection against corrosion, contamination, and wear.
4. Sprocket Alignment: Proper sprocket alignment is critical for the smooth operation of roller chains in overhead or inverted applications. Misalignment can result in chain binding, increased friction, and premature wear. Regular inspection and adjustment of the sprocket alignment are necessary to maintain optimal performance.
5. Chain Design: Depending on the specific requirements of the overhead or inverted application, specialized roller chain designs may be available. These designs may include features such as sealed joints, self-lubricating capabilities, or corrosion-resistant coatings to enhance performance and reliability in such applications.
By considering these factors and selecting a roller chain specifically designed for overhead or inverted applications, it is possible to achieve reliable and efficient power transmission in these challenging orientations.
What are the limitations of using roller chains in certain applications?
Roller chains are versatile and widely used in various applications, but they do have some limitations to consider. Here’s a detailed answer to the question:
1. Speed Limitations: Roller chains have a practical speed limit due to factors such as chain length, centrifugal forces, and roller-to-sprocket engagement. At high speeds, the centrifugal forces can cause excessive chain vibration and increase wear, potentially leading to chain failure. In such cases, alternative power transmission systems like gears or belts may be more suitable.
2. Precision Requirements: Roller chains require proper alignment and tensioning for efficient operation. In applications that demand high precision, such as precision machinery or robotics, the inherent flexibility and slight elongation of roller chains may not meet the desired accuracy requirements. In such cases, alternative systems like timing belts or direct drive solutions may be preferred.
3. Environmental Limitations: Roller chains may not be suitable for certain environments with extreme temperatures, corrosive substances, or high levels of contamination. Harsh conditions can accelerate chain wear, reduce lubrication effectiveness, or cause corrosion. In these situations, specialized chains with appropriate coatings or alternative power transmission systems may be necessary.
4. Noise and Vibration: Roller chains can generate noise and vibrations during operation, particularly when not properly tensioned or maintained. In applications where noise or vibration is a concern, such as in noise-sensitive environments or precision machinery, additional measures like chain tensioners, vibration dampening, or alternative drive systems may be required.
5. Size and Space Constraints: Roller chains have a certain physical size and require appropriate clearance for installation. In applications with limited space or tight packaging requirements, alternative power transmission systems like compact belts or direct drives might be more suitable.
It’s important to carefully evaluate the specific requirements and constraints of each application when considering the use of roller chains. Alternative power transmission systems may be more suitable in certain cases, and consulting with experts or manufacturers can help determine the best solution for the intended application.
How do you tension a roller chain correctly?
Proper tensioning of a roller chain is crucial for its optimal performance and longevity. Here’s a detailed answer to the question:
1. Initial Installation: When installing a roller chain, it’s important to ensure that it has the correct tension from the beginning. Start by positioning the sprockets at their desired locations, ensuring proper alignment. Then, adjust the position of the shafts or tensioning devices to achieve the desired chain tension.
2. Check the Slack: After installation, check the slack or sag in the chain. The ideal tension allows for a small amount of slack to accommodate articulation around the sprockets. The slack should be uniform along the chain’s length.
3. Adjust the Tensioner: If the chain tension is too loose, adjust the tensioner to take up the slack. Tensioners can be spring-loaded devices, adjustable bolts, or idler sprockets designed to maintain proper tension. Follow the manufacturer’s instructions or recommended guidelines to set the tensioner to the appropriate position.
4. Measure the Deflection: Another method to ensure correct chain tension is to measure the chain deflection. Apply a slight force perpendicular to the chain midway between the sprockets. The deflection should typically be within a specified range, depending on the chain size and application. Refer to the manufacturer’s guidelines for the recommended deflection values.
5. Regular Inspections: Regularly inspect the chain tension to ensure it remains within the desired range. Factors such as wear, elongation, and changes in operating conditions can affect chain tension over time. Adjust the tension as necessary to maintain optimal performance.
6. Follow Manufacturer’s Recommendations: It’s important to follow the manufacturer’s recommendations for chain tensioning specific to the type and model of roller chain being used. These guidelines will provide specific instructions based on the chain’s design, load capacity, and intended application.
Proper tensioning of a roller chain helps ensure smooth operation, minimize wear, reduce the risk of failure, and extend the chain’s lifespan. It’s essential to regularly monitor and adjust the tension as needed, especially during routine maintenance checks, to maintain optimal performance and prevent potential issues.
editor by CX 2023-08-09
China wholesaler Wholesale Custom High Quality Us Type Welded Stainless Steel Link Chain double pitch roller chain
Product Description
Zinc Plated DIN764 Medium Link Chain/Welded Link Chain/Steel Chian
Quick Details
| e | inside length | inside width | outside width | length per11 links | Test Load | Breaking Load |
Weight per 100m |
| mm | mm | mm | mm | mm | kg | nk | kg |
| 4 | 16 | 5 | 14 | 176 | 400 | 7 | 31.3 |
| 5 | 18 | 7 | 18.2 | 198 | 680 | 11.8 | 51.4 |
| 6 | 21 | 8 | 21.5 | 231 | 850 | 16.5 | 74.0 |
| 8 | 28 | 11 | 29 | 308 | 1680 | 32 | 131.5 |
| 10 | 35 | 14 | 36 | 385 | 2630 | 50 | 200 |
| 12 | 42 | 16 | 41 | 462 | 3680 | 70 | 298 |
| 13 | 45 | 18 | 47 | 495 | 4200 | 80 | 350 |
| 14 | 49 | 20 | 48 | 539 | 4830 | 92 | 406 |
| 16 | 56 | 22 | 58 | 616 | 6700 | 125 | 520 |
| 18 | 63 | 24 | 65 | 693 | 8400 | 160 | 650 |
| 20 | 70 | 27 | 72 | 770 | 10000 | 200 | 820 |
| 23 | 80 | 31 | 83 | 880 | 13000 | 250 | 1100 |
| 26 | 91 | 35 | 94 | 1001 | 16000 | 320 | 1400 |
Electrically Galvanized Hot DIP Galvanized Chain
| Product name | Factory Sale DIN764 Welded Stainless Steel/Carbon Steel Medium Link Chain |
| Place of origin | ZheJiang of china |
| Brand | Wanda |
| Material | Stainless Steel Chain 304/316/316L/Carbon Steel |
| Size | 4-23MM |
| Ports | ZheJiang Port |
| Standard | Din763 |
| Sample | The sample is free,the freight should on your account before your first order |
| Surface | Polished |
| Payment term | T/T, Western Union or L/C at sight |
| Delivery time | Usually with 15-30 days according to your required size&quantity |
| Using range | 1.Decoration;Protection;Lifting;Traction 2.Fishing&boat chain;Mine chain; Cement lifting round chain |
| Service | Your inquiry will be replied within 12 hours |
Zinc Plated DIN764 Medium Link Chain/Welded Link Chain/Steel Chian
| Usage: | Dedicated Special Chain |
|---|---|
| Material: | Stainless steel |
| Surface Treatment: | Polishing |
| Feature: | Oil Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Welded Chain |
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Types of roller chains and their applications
There are many factors that can cause premature wear of the roller chain. They include friction, external shocks, and lack of lubrication or adjustment. Here are some tips to help you prevent premature chain wear. Read on to learn more about the different types of roller chains and their applications. You’ll be surprised how quickly the roller chain wears out! Below we have listed some of the most common causes of premature roller chain wear.
Double strand heavy-duty roller chain
If your application requires a heavy-duty chain, a double-strand steel roller chain is an excellent choice. Double-strand steel roller chains are manufactured to reduce stress fatigue and stretch, making them ideal for industrial and logging equipment. This type of chain is also heat-treated and shot-peened for excellent fatigue resistance and strength. Listed below are some of the advantages of double-strand heavy-duty roller chains.
When comparing single-strand and double-strand heavy-duty roller chains, double-strand steel roller chains are generally better. They have twice as many side plates and a working load close to that of a twin-strand steel roller chain. Unlike single-strand steel roller chains, double-strand roller chains are not interchangeable with standard double-sprockets. They use sprockets specially made for double chains.
Double strand chains are particularly strong, resistant to rust and corrosion, and ideal for high-stress applications. They are commonly used in conveyor systems, paper mill equipment, ditches, lifts, seed drills, and various hoisting machinery. They are also used in the wastewater and food processing industries. Chains of this type are used on conveyor lines, so they are an excellent choice for heavy machinery.
Nickel-plated chain
Nickel-plated roller chains are ideal for outdoor work, mildly corrosive environments, and applications requiring a good chain appearance. Nickel plating increases component hardness and improves wear resistance while ensuring that all surfaces are protected. The benefits of nickel-plated roller chains include increased durability, corrosion resistance, and a bright shine. Here are a few reasons to use such a chain. All chains are manufactured to the highest quality and safety standards.
Although slightly corrosive, nickel-plated roller chains are ideal for applications in high salt and high humidity environments. However, nickel plating can peel and chip, so nickel roller chains are not recommended for use in food processing or other environments exposed to corrosive substances. ANSI B29.1 standard chain can be nickel-plated and is ideal for a variety of applications including industrial garage doors and boat lifts.
CZPT USA Corp. is committed to being the premier agricultural and industrial chain supplier in the United States. By focusing on quality, they ensure their chains provide long life and unmatched wear resistance. If you’re looking for a quality plated roller chain, consider choosing a chain from a leading manufacturer. If you need the durability and strength of a nickel roller chain, choose CZPT USA Corp. We manufacture the highest quality chains in the USA.
In addition to high strength, nickel-plated roller chains are also available in elastomer profiles. These types of chains can handle 1/2 to 3/4″ loads, depending on their pitch. They are also ideal for gentle traction on sensitive surfaces. The strength of these chains depends on the type of the main link used in the chain. Nickel-plated roller chains are available in a variety of sizes and are priced to suit a variety of applications.
Stainless steel chain
Stainless steel roller chains are ideal for industrial applications in two harsh environments. They have excellent chemical and corrosion resistance, as well as high strength. Chains are available in three grades to meet various operational needs. 304SS is suitable for food contact applications, while 316SS and 606SS offer excellent corrosion resistance. 600 series stainless steel provides excellent corrosion and wears resistance with precipitation hardened components.
In food processing, stainless steel chains are often exposed to extremely high temperatures and high concentrations of acids, alkalis, and water. They are also resistant to high concentrations of acid and chlorine. And their low magnetic permeability allows them to function properly in hygienic conditions. But stainless steel roller chains also have some disadvantages. Despite their excellent corrosion resistance, these chains are not recommended for use in food processing environments.
Compared to carbon steel, stainless steel roller chains are softer and hold longer. This means it may wear out faster. Since stainless steel is not heat-treated, its surface hardness is different from carbon steel. It retains heat for longer, reducing its tensile strength and extending its lifespan. Nonetheless, stainless steel roller chains are ideal for a variety of industrial applications.
The stainless steel roller chain is made of high-quality material. For example, the Premier series stainless steel roller chains are manufactured in Japan using a special type of stainless steel shot peening process. They also feature a solid roller design that reduces side flex. The Premier range also features highly polished side panels and is available in 10′ boxes, 50′ reels, and 100′ reels. They can also be cut to length if necessary.
Accumulation conveyor
Roller chain accumulation conveyors are designed to transport loads up to 440 lbs or 200 kg. The accumulator chain is located on large idler rollers to ensure quiet operation and the minimum force required to hold the pallet. They are suitable for various applications and can be integrated into the entire processing system. These conveyor belts have T-slots on three sides of the profile frame for connecting brackets and sensors.
Sensors installed in the accumulation area detect objects on the conveyor line and send signals to the motors that power the accumulation area. The motor can be external or built into the drum itself. Other types of sensors use light, such as photosensors. Photoelectric sensors detect objects by emitting and receiving specific wavelengths of light. This option is cost-effective because the sensor rollers are located slightly above the surface of the conveyor line.
Roller chain accumulation conveyors can be constructed of steel or plastic rollers. It can be equipped with staggered or coaxial rollers. Safety cover prevents accidental insertion of fingers into the chain, improving operator safety. The safety cover is compatible with the chain type and required bend radius. These caps are made of plastic clips that fit permanently on the inner links of the chain. They do not interfere with conveyed goods or workpiece carriers.
There are two basic types of accumulation conveyors: free flow and accumulation. Free-flowing chains allow conveyed objects to slide directly onto the chain while stacking chains allow goods to slide under the chain. Accumulation chains are commonly used in the food and packaging industries and have rollers that support conveyed objects. The free-flowing conveyor system eliminates the risk of damaging objects, as the rollers in the accumulation conveyor are in direct contact with the bottom of the cargo.
Custom attachment
Standard accessories for roller chains are available in a variety of styles. Typically, they can be assembled on pin or roller links. When referring to connecting chains, it is important to know how to refer to pitch and center-to-center spacing. The pitch of the roller chain should include inner and outer roller links and must alternate every three pitches. Additionally, you can order custom accessories for pin or roller linkages. Below are some examples of custom accessories for roller chains.
Stainless steel roller chains are one of the most well-known chains for this application. It has a stainless steel 304 finish to create curved and straight lugs. For even more flexibility, you can also request custom accessories such as chain plate holes and pins. For added safety, various accessories can be attached to the single-pitch roller chain. It can also be made with multiple pins or curved lugs.
HKK Chains is stocked with much stainless steel and carbon steel standard connecting chains. Most of the time, they can assemble a custom accessory chain in no time. For example, a single-pitch chain with two connecting holes is called a wide profile. Additionally, chains can be manufactured in a variety of materials, including carbon steel, stainless steel, Lambda, plastic, and Ultra WP. In addition, a wide range of unique accessories is available for special industries.
editor by CX 2023-04-23
China Standard Hardware Electric Galvanzied Welded Steel Long Link Chain Q235 Metal Chain bush conveyor chain
Product Description
Product Parameters
1. Material: Q235. Q195
2. Surface: Self color, painted, galvanized, electorphoric
3. Hardware Galvanzied Welded Steel Long Link Chain
4. Made by automatic machine
5. Standard: DIN EN 818-2
| 1. Commodity description | Hardware Galvanzied Welded Steel Long Link Chain |
| 2. Category | Chain |
| 3. Standard | G80 lifting chain, DIN EN 818-2 |
| 4. Material | Alloy steel |
| 5. Keywords | Chain |
| 6. Surface treatment | Self colored, black oxide finish, yellow painted, red painted |
| 7. Technology | Welded, made by full- automatic machine |
| 8. Size | 6mm-25mm |
| 9. MOQ | 100meter |
| 10. Supply ability | 100Ton per month |
| 11. Packing | 1. Nude packed: Packed in bundles |
| 2. Packed in iron drums then on pallets | |
| 3. Packed in woodencase | |
| 4. Requied by the cllent | |
| 12. Delivery time | As the quantity in order, 15-30days |
| 13. Payment term | 30% deposit prepaid after confirmed PI, the balance against copy of BL before cargo arrival. Or negotiated with clients |
| 14. Main products | Anchor chains, NACM standard chains, CZPT lifting chains, G100 lifting chains, DIN5685 /DIN766/DIN763 chains decoretive chains. Shackles, turnbuckles, wire rope clips, pulley blocks, load binders, bolts and nuts, quick links, snap hooks, swivels, wire rope thimbles, ferrules and sleeves |
| 15. Company name | HangZhou SANJAYRO IMPORT &EXPORT Co., Ltd |
| 16. Experience | 3years experience in the area of chains and rigging hardware |
| 17. Main market | The United States, Europe, MID East, Southeast Asia |
| 18. Our advantage | 1)more than 15 years experience in the area of chains and rigging hardware |
| 2)quick react to your inquiry and email at the first time | |
| 3)provide best price, good quality and my team will supply best seivice |
Detailed Photos
The production process
Packaging & Shipping
Galvanzied Welded Steel Long Link Chain
PACKING:
1. Nude packed: Packed in bundles
2. Packed in iron drums then on pallets
3. Packed in woodencase
4. Requied by the cllent
DELIVERY: 30-40days according to the quantity of order.
After Sales Service
HangZhou Sanjayro Import & Export Co. Ltd Services:
1. We promise to send the offer within 24 hours.
2.100% qualified products can be guranteed.
3. Products will be finished within the shortest lead time.
4. We gurantee to provide the best after-sales services.
5. Clients’ requirements will be met as far as possible.
6. Free chain samples can be provided.
7. Competitive factory bottom prices will be quoted.
8. Clients’ visit to our factory is welcome anytime.
9. Test report will be provided with the true test datas.
10. Our trading company has a good source of rigging, chains, tools, etc. Factories.
Company Profile
Company Information
HangZhou Sanjayro Import & Export Co. Ltd was established in 2004. It already has much experience in steel wire rope, chain, hardware rigging manufacturing. Factory has a total area of 35000m2, with 400 skilled workers, over 150 production apparatus and ISO9001 certificate.
Sanjayro specializes in producing spring steel wire, galvanized steel wire, elevator steel wire rope, stainless steel wire rope, galvanized and ungalvanized steel wire rope, aircraft wire rope, chain, hardware rigging. The annual yeild is nearly 20000 tons, produced by standards of GB, DIN, ANSI, JIS, ASTM, ISO, etc.
Sanjayro steel wire rope has exported to many regions including North America, South America, Europe, Africa, Southeast Asia, Middle East, etc.
Our Advantages
How to give an acuurate offer?
1. Chain name
2. Surface
3. Diameter, such as 2mm, 10mm, 20mm, 50mm, etc.
4. Quantity, such as 3000m, 5000m or 20ton, 25ton, etc.
5. Packge, such as wooden reel, plastic reel, soft coil, wooden case, carton, etc.
| Usage: | Transmission Chain |
|---|---|
| Material: | Q235/Q195 |
| Surface Treatment: | Electroplating |
| Feature: | Oil Resistant |
| Chain Size: | 3/8*60*37 |
| Structure: | Welded Chain |
| Samples: |
US$ 2/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Roller Chain Maintenance Tips
There are many things to keep in mind when maintaining a roller chain. The main reasons include friction and external influences. Without proper lubrication and adjustment, such chains will wear prematurely. Here are some tips for keeping your roller chain in top shape. continue reading! This will make your process easier. We will also discuss the cost of the new roller chain. As always, remember to check for loose ends and adjust the chain regularly.
Preloading
Roller chains are designed to accommodate many different types of loads. Sprockets are the main cause of chain wear. Axial and angular misalignment occurs when the sprocket faces are not properly aligned. Both types of misalignment increase stress and wear on the roller chain. They can also negatively affect the drive. Therefore, choosing the right chain is an important consideration.
Preloading helps to eliminate initial elongation and extend service life. The benefits of preloading can be seen in the preloading chart. Significant elongation occurs during drive startup with no or minimal preload. This is due to the surface hardness of the worn parts. On the other hand, a properly preloaded chain shows little elongation during the initial start. Therefore, proper preload can prolong wear life.
Although elongation is a natural phenomenon in any drive, it can be minimized or eliminated with proper maintenance. In addition to regular inspections, you should do a full inspection of your chain after the first hundred hours. This inspection should focus on key life factors such as 3% elongation, how the chain is lubricated, and any other issues that may affect life. A good quality chain should have the longest life and no problems.
There are many different roller chain specifications. A good rule of thumb is to choose chains with at least five links. Then, tighten the chain until a break occurs, and it will tell you what kind of break occurred. Alternatively, you can use a roller chain with the maximum allowable load. As long as the MAL doesn’t exceed that number, it’s still perfectly safe to use it for any application.
lubricating
When it comes to lubrication, there are several different techniques. For example, spray lubrication is a popular method for high-horsepower drives and high-load and fast-moving machines. This method is very effective, but it is expensive, and spraying the chain too far out of the guard can cause leaks. Another common method is brush lubrication. Brush lubrication involves applying a continuous flow of oil to the chain, pushing it into the chain. This lubrication technique reduces the application temperature of the chain. Also, it can extend the life of the chain, depending on the manufacturer’s specifications.
While the lubrication of roller chain couplings varies by application, sprocket hubs should be lubricated monthly to ensure proper sealing. The amount of oil used depends on the rotational speed and the type of roller chain coupling. In general, lubricants used in roller chain couplings should have excellent adhesion, oxidation, and mechanical stability.
Wear-resistant lubricants are recommended. They prevent the rollers from sticking to each other and prevent rusting. These lubricants have low surface tension and are not harmful to metal or O-ring chains. The optimum lubrication method depends on ambient temperature, horsepower, and chain speed. Properly lubricating a roller chain increases the life of the chain and reduces the risk of wear.
Proper lubrication of the roller chain is essential to prevent corrosion and prolong its service life. The oil forms a smooth film on the chain components, reducing metal-to-metal contact and minimizing friction and wear. Additionally, the oil provides a smooth running surface and reduces noise. However, the running-in process of roller chain lubrication cannot be underestimated. When using heavy-duty oils, ensure that the lubricant is compatible with operating and ambient temperatures.
Maintain
To extend the life of your roller chain, you need to carry out regular inspections. First, you should check the T-pin on the link plate at the joint. If they are not connected properly, it can cause the chain to stretch and not maintain proper spacing and timing. Next, you should look for unusual noise, corrosion, and dirt that may indicate wear. If you notice any of these problems, it’s time to replace the chain.
In order to properly maintain a roller chain, both areas of the roller chain must be lubricated with the correct lubricant. Lubricants used should be SAE non-degreased oils. There are several types of lubricants available, but the best one is a petroleum-based oil with a high viscosity. You can also check for signs of wear, such as red or brown discoloration. This means that there is not enough lubrication.
While the life expectancy of a roller chain is unknown, it is important to know how to extend its life and maximize its effectiveness. Improper tension and alignment can shorten its life and place undue stress on the drive system and the chain itself. Incorrect tension can also lead to slippage and increased energy output. Therefore, you should calculate the tension and alignment of the chain during the initial installation. Check and adjust regularly.
Another way to extend the life of your rollers is to thoroughly clean the inside and outside of the rollers. You should also lubricate it frequently to prevent excessive heat buildup. Designed to prevent overheating by limiting the amount of work during break-ins. Additionally, regular inspections will help you catch anomalies early enough to stop operations. Last but not least, regular lubrication will prolong the life of the roller chain.
Cost
Buying a roller chain is a big decision, but initial cost shouldn’t be the only consideration. The cost of the roller chain itself, as well as the running costs, should be considered. Even the lowest-priced chains can be more expensive in the long run. Additionally, maintenance and energy costs may increase. The best roller chain for your business will be the one that best suits your needs. Listed below are some considerations to consider when purchasing a roller chain.
First, what material should you use? Roller chains come in many different materials. Stainless steel is a commonly used material in construction. Materials are selected based on the cost and design of chain horsepower transmission. Various manufacturing processes will determine which material is suitable for your application. Also, the weight of the chain will vary depending on its pitch and the construction technique used. A large part of the cost of a roller chain is on the drive sprocket.
Another consideration is installation cost. Roller chains are commonly used in agricultural and transportation applications, especially for agronomic products. If lubrication is your concern, maintenance-free chains are the best choice. Corrosion-resistant chains are ideal for wet environments. They are sold in boxed lengths, so replacing a longer length requires adding a shorter length. To avoid trouble, use the skateboard to help connect the links.
Another consideration is the overall width. The overall width of an open #40 roller chain may vary but should be at least 10 feet wide. Although it is not the most expensive type of roller chain, it will last longer. Using it correctly will increase its overall longevity, so it’s a good idea to choose it wisely. If your business uses roller chains regularly, the cost reduction is well worth it.
Application
A roller chain consists of a pair of alternating pins and roller links. The pins are pressed into the side panels and hinged to the rollers. Roller chains can be single or multi-strand, connected by a common pin. The multi-strand design provides higher shear strength for demanding power transmission applications. Typical applications for roller chains include conveyors, hoists, and other mechanical equipment.
The horsepower capability of a roller chain is limited by several factors, including pin shock and friction. While research into these factors has placed some limits on the maximum operating speed of the roller chain, practical experience has shown that these systems can be used at higher speeds. Proper lubrication and cooling can increase the durability of these chains. In addition, roller chain applications include:
Drive and conveyor systems are the two main uses of roller chains. During driving operations, wear and elongation are a natural part of the operation. However, lubrication plays a vital role in minimizing wear and shock loads. Therefore, wear is inevitable and special care must be taken to ensure proper lubrication. Additionally, lubrication reduces heat dissipation in the chain.
The materials used to make roller chains vary from one type to another. Stainless steel is common, but nylon or brass are sometimes used. These materials are less expensive and more durable than steel or stainless steel. The best material for the job depends on a variety of factors, including cost, environmental conditions, and design horsepower transmission. For example, the pin bushing contact area is a critical area requiring lubrication. Additionally, some coatings are designed to retard the corrosive effects of water or oil.
editor by CX 2023-04-22
China manufacturer Sugar Industry Welded Steel Conveyor Chain on Wh124, Wh111, Wh106, Wh110 custom roller chain
Product Description
Product Description
1, Our Chain types: Agricultural roller chain, hollow pin conveyor chain, sugar industry chain, cane feeder and washing table chain, welded steel chain, bakery industry chain, weld steel drag chains,coil conveyor chain, palm oil chain etc;
2, Main materials: It is 40Mn. 40Cr, 45Mn alloy steel, SUS304, and POM Plastic for plates, 10#, 20#, 20CrMnMo, 30CrMnTi for pins and rollers;
3, Heat treatment: Carburizing, Austemper Stressing, nitro-caburizing harden etc;
4, Surface: Shot peening, black, blue or original;
Detailed Photos
For example of WH78, WH82, WH124, WH111, WH106, WH110, WH132, WH150, WH155
Product Parameters
Packaging & Shipping
plastic bag+carton+ OSB Case
Shipping way: these products will be shipped to your local port by sea, these also could be sent to your specific address by air.
Our Advantages
Our chains could be customized according to your actual order quantity, actual drawing and actual requirement. We have own chain process workshop, heat treatment workshop, process equipments and experienced designers.
(01)Assembled workshop
(02)Punching plate workshop
(03)Plate fabrication workshop
(04)Heat treatment workshop
(05)Shot peening workshop
(06) our warehouse
After Sales Service
Our products can be repaired or replaced the new parts with free cost in six months.
| Material: | Alloy |
|---|---|
| Structure: | Welded Chain |
| Surface Treatment: | Polishing |
| Chain Size: | 101.60mm |
| Feature: | Heat Resistant |
| Pitch: | 101.60mm |
| Customization: |
Available
| Customized Request |
|---|
Advantages and disadvantages of roller chains
If you need to lift heavy objects, you should know how to use a roller chain. Its simple design and simplicity make it ideal for a wide range of applications. This article will discuss the advantages and different types of applications of roller chains. After reading this article, you will be able to choose the type of roller chain that best suits your specific needs. In the next section, we’ll discuss how to deal with it.
Put on
How to measure the wear of a roller chain? There are several methods available, but the most accurate is to use a wear gauge kit. The CZPT Chain Wear Indicator Kit measures chain elongation. Compliant with ANSI and British Standards, this tool is critical to the industry chain and can help you determine when replacement is required. Improper chain maintenance can cause equipment to slip or perform poorly, resulting in unnecessary downtime.
In addition to measuring the elongation of the roller chain, it is also possible to measure the pitch of the rollers. This measurement represents the ANSI #80 standard for roller chains. Vernier calipers can also be used to measure the pitch of chains. This tool is very useful and also acts as a bottle opener. You can even use it as a wear gauge. This way, you can determine if the roller chain needs to be replaced.
The wear resistance of a roller chain can extend its life by 10% or more. However, proper lubrication and general maintenance are essential to ensure the longest lifespan of your chain. The manufacturing process of a roller chain assembly also plays a crucial role in determining its service life. For longer life, you might consider purchasing a heavy-duty series roller chain with thicker side plates and longer pins. If you need greater working load capacity, you can also consider heavy-duty chains.
High-quality components are critical to the longevity of the roller chain. High-quality roller chain components require precise heat treatment processes. The use of proprietary steel allows the company to manufacture more durable drums. The pins are manufactured to tight tolerances and then undergo a centerless grinding process. This process removes any surface defects, resulting in a mirror finish on the pins. The uniformity of this surface finish also ensures that the load is evenly distributed on the pins, extending the life of the chain.
Material
Among the materials used in roller chains, carbon steel and alloy steel are the most common. However, stainless steel is used in food processing equipment and applications that require lubrication. Other materials used for roller chains include nylon and brass. For more information, see the USACE Material Specification Sheet for more information. You can also find information about the performance of a roller chain by its design. But before choosing one of these materials, consider its pros and cons.
Stainless steel is an excellent choice for roller chains. It is corrosion-resistant and can operate in extreme temperatures without cracking. Stainless steel is a non-magnetic material that can operate in a temperature range of -200 degrees to +700 degrees Fahrenheit. In addition to its corrosion-resistant properties, stainless steel can withstand a variety of environments and can be used in heavy-duty applications. The MEGA series is the strongest stainless steel roller chain in the world.
Application
As the name suggests, a roller chain has 5 basic components: pins, bushings, rollers, and pin chainplates. These components are precision engineered to ensure optimum performance and durability. Typical applications include drives and conveyor belts. The various components of the roller chain can be customized to specific needs. Read on to learn more about how these parts work together. This article presents the advantages and disadvantages of different types of roller chains and discusses their applications.
A roller chain is a form of chain drive consisting of short cylindrical rollers connected together by side links and gears called sprockets. While these devices are simple, they have some limitations. In most cases, sprockets must be designed with a maximum tensile load on one tooth to prevent premature chain failure. Therefore, these chains are less efficient than belt drives with higher inertia.
Roller chains are usually made of carbon or alloy steel, although stainless steel is often used where food processing machinery and lubrication are problematic. Sometimes, nylon and brass are used. The maximum running speed of the roller chain is important for some applications, but it also provides economic benefits for users and manufacturers. The maximum running speed of a roller chain is usually governed by a wear limit, which can vary by application.
The global roller chain market is expected to grow at a CAGR of over 5.4% over the next six years. The research report covers the competitive landscape and key factors influencing the market. The report also analyzes the growth potential, product utilization, and pricing models of key vendors. It also covers the SWOT analysis of the key players in the industry. The study provides a comprehensive market analysis of all these factors and more. It also highlights key players and their strategies and identifies the fastest growing regions for their products and services.
Maintain
Because rollers are exposed to a variety of environments, including snow, rain, and muddy roads, regular maintenance is required to prevent damage. Because they must encounter these elements frequently, frequent inspections are important to prevent rust and other damage. Also, avoid pouring acidic or alkaline cleaning products on the roller chain. Instead, use hot water with hand sanitizer or a disposable toothbrush to clean the rollers. Washing the chain directly with water has little effect.
For small rollers, the workload during the break-in period should not be too large, otherwise, it will cause overheating. The small drum should also be inspected frequently for any unusual appearance, which may indicate that the system is not functioning properly. In this case, the operation must be suspended. Failure to do so could result in serious injury or a facility fire. Additionally, a properly lubricated roller chain is essential to ensure long-term performance.
The surface of the roller is often rusted and scratched. Over time, these little scars can spread to the drive, damaging it. Also, the chain may not be properly spaced and timed. Therefore, it is very important to check regularly to ensure that the chain is in top condition. When the chain wears to 3% or more, the entire roller chain needs to be replaced. Failure to do so may damage the drive, the roller sprocket, or the entire chain.
Given the chain’s processing environment, lubrication is critical to its performance. If the chain is lubricated, it must be re-lubricated frequently. However, lubricated roller chains are susceptible to contamination, especially in the biomass industry. In these environments, airborne organic particles and debris from the biomass industry can contaminate lubricated roller chains. This is why maintenance is important for lubricating roller chains.
Preloading
The benefits of preloading roller chains are well documented. In general, preloading eliminates the initial elongation of the roller chain, increasing its service life. Preloading is an effective way to achieve this, and a preloading chart can help illustrate the benefits of this process. Chains with little or no preload will stretch significantly during drive start, while chains will stretch rapidly as the surface hardness of the wear parts increases. Additionally, a properly preloaded chain has little or no elongation during the initial start-up of the drive, extending wear life.
Premium manufacturers apply the preload concept during their production phase, aligning all major components at the same time. This approach helps eliminate elongation issues that lead to rapid degradation of the roller chain. If this is not checked, the chain drive will stretch immediately over time. To avoid these problems, it is important to purchase a high-quality preloaded roller chain from a reputable source.
The heat treatment process is an effective way to prevent excessive wear of the roller chain. Heat treatment is a complex process that takes place in a factory during manufacturing. This process helps the rollers maintain high hardness and depth, preventing breakage. When buying a roller chain, make sure that the chain is heat treated and that the chain is manufactured to a high degree of precision. It also ensures that the product can be used for a long time.
In addition to performance benefits, preloading can also reduce initial elongation. A preloaded roller chain will exhibit near linear elongation, whereas a non-preloaded chain will experience rapid elongation. Therefore, they will reach the recommended 3% elongation earlier. Make sure the chain is properly lubricated. Also, consider how the chain is arranged. This is critical for optimal longevity.
editor by CX 2023-04-21
China Professional Welded Link Chains Mild Steel Link Chain/Alloy Steel Link Chain/Proof Coil Chain/DIN766/DIN763/DIN5685/Animal Chain/Jack Chain/Decorator Chain wholesaler
Product Description
HangZhou Dewell Metals International Co.,ltd is an international corporation ranking among the leaders on the market of rigging hardware and ornamental products. Our company’s credo is providing our partners and their clients with high quality products at reasonable prices.
Our products:
Rigging Hardware Series:Chain,Anchor,Steel wire rope and their accessory:Shackle,Turnbuckle,Wire rope clip,Thimble,Hook,Connecting Link,Master Link,Quick link,Eyebolt and Eye nut,Swivel,Load binder etc.
Ornamental products:Forging and casting spears,Bushes,Scrolls,Post tops,Leaves,Gate fittings,Balcony bar etc.
Building Hardware:Hinge,Wire Netting,Scaffold,Formwork,Connect Fitting etc.
Factors of Success:
-more than 20 years of market presence.
-Own factories in China.
-Developed sales network at all market segments.
-Design of innovative product groups.
-Excellent conditions for mutually beneficial partnership.
-Introduction of innovative technologies in sales, logistics and stock count.
Business FAQ:
1.Could you supply free samples before we place firm order
Yes,we’re glad to sent samples for your inspection.After getting your approval for our samples quality,you place firm order with us.
2.What’s your MOQ?
It depends on different products.If it is our regular product,we don’t have MOQ.If it is new design products,we have the different MOQ as per different sizes and items
3.What’s the delivery time?
About 30days after receiving your firm order or deposit.
4.What’s the payment term?
-30% TT deposit,the balance before shipment for the first cooperation.
-Irrevocable L/C at sight.
-D/P at sight available for old customers
5.What’s the packing method?
We have variety packing methods,you can make a choice before you place order with us.
We also can follow your requirements about packing,supply your personal package.
| Usage: | Transmission Chain, Drag Chain, Dedicated Special Chain |
|---|---|
| Material: | Alloy |
| Surface Treatment: | Electroplating |
| Feature: | Heat Resistant |
| Chain Size: | 3mm to 32mm |
| Structure: | Welded Chain |
| Samples: |
US$ 6/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Pin chain conveyor
The choice between roller chains and friction drives depends on the usage environment. Roller chains are more resistant to dirty environments and are more suitable for conveying bulk products. The pivot chain is designed to handle highly bulk products. Ideally, the center-to-center distance between the two axles should be thirty to fifty times the chain pitch. The size of the sprocket will depend on the usage environment, which will also determine the fatigue strength and resistance of the chain.
Roller chains are more resistant to dirty environments
There are some key differences between drive chains and roller chains. The most notable difference is in the materials. Drive chains are generally more durable than roller chains. However, both chains are prone to dirty environments. While solution chains are sometimes used for heavy-duty tasks, roller chains are often used in dirtier environments. In fact, drive chains are often used when the job is very dirty and the chain has to slide on the rails.
The new lubricant used on the roller chain attracts dirt and other debris to the surface of the chain and prevents lubricant from entering the load-carrying parts of the chain, such as hinge plates, bushings, and rollers. When dust is drawn into these components, lubricants, and dirt form an abrasive paste that accelerates wear.
Lube-free roller chains keep chains clean longer. This makes it easier to specify and install in areas with strict hygiene requirements. CZPT lube-free roller chains meet NSF-H1 lubrication standards. However, lubricated roller chains are still suitable for areas where food contact is unlikely.
Stainless steel roller chains are particularly resistant to acids, alkalis, and low-temperature environments. Since stainless steel is softer than carbon steel, lubricants are not as effective at preventing dirt from entering the chain. Stainless steel roller chains have a higher strength rating than standard chains, but are not as strong as chains made from carbon steel. If you are using a roller chain in a very dirty environment, you should use a stainless steel chain.
A stud chain is more efficient than a friction drive
The present invention relates to a light-duty double-ended chain that is more efficient than conventional chains. Stud chains are made by die-forging bar steel into roughly the-shaped links. This method avoids loss of shear strength due to bending and also minimizes the welded portion. The double-headed chain is light in weight and has strong resistance to fatigue damage.
This chain type has a stud-style design. Stud-shaped design provides greater tensile strength and prevents tangling. Each stud is formed by die forging and is usually shaped like an e or th. However, it is not necessary for each stud to have a uniform cross-sectional shape. Different cross-sectional shapes can be used depending on the application.
Stud chains are more efficient than friction drives because the studs in the chain are integrated. Stud links resist large breaks. Its applications are in conveyor chains and fisheries. Wear tested on boat chains made of SBC material. In the process, bolt chains were found to be more efficient than friction drives. Its applications are rapidly expanding.
Double-ended chains are more efficient for high-load applications. It features studs throughout its internal width to prevent kinking. Chains of this type are commonly used for heavy lifting machinery. Other types of chains are roller chains, power transmission chains, and bushing roller chains. These types of chains are also widely used in motorcycle, bicycle and transportation applications. In addition to being more efficient, stud chains also have fewer wear problems than friction drive chains.
A study on the difference between wear percentage and friction time showed that stud chains are more efficient than friction drives. The friction strips were measured at the beginning of the test. Take it off after 6 hours, 10080 times, and take pictures with the same diameter. As a boundary value, the diameter of the friction strip is smaller than that of a conventional chain. This shows that the present invention has better wear resistance than friction drives.
Shaft chains designed for conveying bulk products
Pivot chains are versatile conveyors used in many applications. Low back type, small backrest distance, rear opening design to prevent the product from sticking to the joints and causing stiffness. Stainless steel and carbon bushing pin chains do not have pre-rotating rollers. In contrast, bucket elevators do not use pivot chains.
CZPT pin chains provide unmatched performance in agricultural and industrial machinery. They are constructed from a single cast barrel and are connected by hardened steel pins. CZPT’s steel pivot chains are strong enough to withstand the corrosive environments of agricultural and industrial applications. The steel pins in the CZPT Pintle Chain are hardened and riveted to ensure long-term durability and optimum performance.
Lifeguard chains feature patented interlocking side links that reduce gaps between adjacent side panels. They can withstand a variety of applications and will never break under pressure. These chains are available in 1/2” and 1” pitch configurations. CZPT combines both types of pin chains to achieve the best of both worlds. CZPT features dual pin chains and pin joints to increase chain durability and reduce maintenance hassles.
CZPT’s engineering team can custom design pivot chains for your specific application. Designed for specific speed, friction, temperature and wear requirements, these chains are ideal for a variety of applications. Headquartered in Milwaukee, Wisconsin, the company operates on two strategic platforms: Food and Beverage and Industrial Applications. The products of these companies are used in food, energy and manufacturing.
editor by CX 2023-04-18
China Standard Flush Butt Welded Stud Link Anchor Chain roller chain and sprockets
Product Description
China largest stud link anchor chain factory, manufacturer,supplier,stockist,for sales .abs,lr,bv,dnv,ccs,kr,nk.all IACS,flush butt welded stud link anchor chain,super long warranty
Product Description
1. Stud Link Anchor Chain Cable Introduction:
Stud Link Anchor Chain is widely used on Floating Equipment, Ships, Oil Rigs and Mooring Buoys.
Aohai supply wide range of sizes and grades:
Grade U2 / U3 from 12.5mm to 162mm; Grade ORQ / R3 /R3S / R4 from 58mm to 162mm
Can be supplied with LR, ABS, DNV-GL, NV, NK, KR, TINA, CCS, RS certificate
Our chain can meet requirement of ISO1704, GB/T 549, JIS F3303, Gost 228, IACS, OCIMF, API and other international regulations.
Flash Butt Welding Anchor Chain Cables.
|
Type |
Studlink Chain,Studless Chain |
|
Accessories |
Kenter Shackle,End Shackle,Swivel Group,Type A&B Swivel Anchor,Buoy Shackle,Pear Shackle,Triangle Plate,Forlock Shackle |
|
Size |
From 22mm to 162mm |
|
Standard |
GB/T 549-2017, |
|
Certification |
ISO9001, LR, ABS, DNV, GL, BV, NK, KR, CCS, RINA, CCS, RMRS… |
|
Material |
CM490,CM690,Special Quality Steel |
|
Surface |
Black Painted or Galvanised |
Our Company:
China Shipping Anchor Chain(ZheJiang ) Co., Ltd is a manufacturer approved by LR, ABS, BV, NK, KR, DNV-GL, CCS, RINA, RMRS……
Our main workshop is in ZheJiang , with sales office HangZhou and oversea stock warehouse in Singapore.
Our factory is also ISO9001, ISO14001 approval and API approval.
Our main products:
Anchor chain and accessories (Stud Link Anchor Chain, Studless Anchor Chain, all types of shackles and connectors)
Mooring chain and accessories (Stud Link Mooring Chain, Studless Mooring Chain, Grade ORQ, R3, R3S, R4 and R5)
Deck outfitting (Chain Stopper, Chock, Bollard and Fairlead)
Marine anchors (Oridinary Anchor such as Hall, Spek and Stockless Anchor, High Holding Power Anchor such as AC-14, Danforth and Pool Achor)
Offshore and agricultural anchors (Flipper Delta, Stevpris MK5, MK6 and Stevshark)
Offshore mooring buoy (Steel Structured, Foam Filled and Navigation Buoys)
Container lashing products (Container corner, Socket, Foundation, Twistlock, D ring, Lashing rod and Lashing chain)
Fenders (Yokohama Type Pneumatic Fender, CZPT Rubber Fender for Quay)
Products with high quality and service of professionality is what we pursue.
Please contact us if you have any queries, we will do our best to meet your requirements.
How to contact us:
| 1 | You can click “contact now” on the top this webpage and email us. |
| 2 | You can call and talk to our sales manager. |
| 3 | You can see our email address on the bottom of this webpage. |
Due to limited space here, some photo is vague, you can contact us for clearer ones.
2. Product Dimensions:
3. Technical Data
Proof Load and Breaking Load of Stud Link Anchor Chain:
| Nominal Diameter (mm) | Proof Test Load (kN) | Breaking Test Load (kN) | ||
| Grade 2 | Grade 3 | Grade 2 | Grade 3 | |
| 17.5 | 127 | 179 | 179 | 256 |
| 19 | 150 | 211 | 211 | 301 |
| 20.5 | 175 | 244 | 244 | 349 |
| 22 | 200 | 280 | 280 | 401 |
| 24 | 237 | 332 | 332 | 476 |
| 26 | 278 | 389 | 389 | 556 |
| 28 | 321 | 449 | 449 | 642 |
| 30 | 368 | 514 | 514 | 735 |
| 32 | 417 | 583 | 583 | 833 |
| 34 | 468 | 655 | 655 | 937 |
| 36 | 523 | 732 | 732 | 1050 |
| 38 | 581 | 812 | 812 | 1160 |
| 40 | 640 | 896 | 896 | 1280 |
| 42 | 703 | 981 | 981 | 1400 |
| 44 | 769 | 1080 | 1080 | 1540 |
| 46 | 837 | 1170 | 1170 | 1680 |
| 48 | 908 | 1270 | 1270 | 1810 |
| 50 | 981 | 1370 | 1370 | 1960 |
| 52 | 1060 | 1480 | 1480 | 2110 |
| 54 | 1140 | 1590 | 1590 | 2270 |
| 56 | 1220 | 1710 | 1710 | 2430 |
| 58 | 1290 | 1810 | 1810 | 2600 |
| 60 | 1380 | 1940 | 1940 | 2770 |
| 62 | 1470 | 2060 | 2060 | 2940 |
| 64 | 1560 | 2190 | 2190 | 3130 |
| 66 | 1660 | 2310 | 2312 | 3300 |
| 68 | 1750 | 2450 | 2450 | 3500 |
| 70 | 1840 | 2580 | 2580 | 3690 |
| 73 | 1990 | 2790 | 2790 | 3990 |
| 76 | 2150 | 3571 | 3571 | 4300 |
| 78 | 2260 | 3160 | 3160 | 4500 |
| 81 | 2410 | 3380 | 3380 | 4820 |
| 84 | 2580 | 3610 | 3610 | 5160 |
| 87 | 2750 | 3850 | 3850 | 5500 |
| 90 | 2920 | 4090 | 4090 | 5840 |
| 92 | 3040 | 4260 | 4260 | 6080 |
| 95 | 3230 | 4510 | 4510 | 6440 |
| 97 | 3340 | 4680 | 4680 | 6690 |
| 100 | 3530 | 4940 | 4940 | 7060 |
| 102 | 3660 | 5120 | 5120 | 7320 |
| 105 | 3850 | 5390 | 5390 | 7700 |
| 107 | 3980 | 5570 | 5570 | 7960 |
| 111 | 4250 | 5940 | 5940 | 8480 |
| 114 | 4440 | 6230 | 6230 | 8890 |
| 117 | 4650 | 6510 | 6510 | 9300 |
| 120 | 4850 | 6810 | 6810 | 9720 |
| 122 | 5000 | 7000 | 7000 | 9990 |
| 124 | 5140 | 7200 | 7200 | 15710 |
| 127 | 5350 | 7490 | 7490 | 1571 |
4. Product Photos:
China largest stud link anchor chain factory, manufacturer,supplier,stockist,for sales .abs,lr,bv,dnv,ccs,kr,nk.all IACS,flush butt welded stud link anchor chain,super long warranty
5. Production And Inspection Procedure:
6. Our Advantage:
Manufacturing Advantage:
1.We have more than 20 years experience in anchor chain production.
2.We keep some in stock can delivery in 1~5 days to meet urgent requirement.
3.Our factory is ISO9001 approval, OSHMS18001 approval, ISO14001 approval, API approval and type approval by all IACS members.
4.Advantage manufacturing facilities:
Advanced program-controlled chain production line; Automatic heat treatment machine; Automatic shot blasting machine.
5.Quality Control:Manufacturing process quality control from raw material to final product.
Whole set drawing approved by all IACS members; Material Fatigue Test on request; Stress Analysis on request; Stress actual test on quest.
Magnetic power testing, ultrasonic testing, and fluorescent penetrant inspection.
Load test machine up to 4000Ton.
Thirty Party Certificate:
Lloyd’s Rigister of Shipping (LR)
American Bureau of Shipping (ABS)
Det Norske Veritas (DNV)
Germanischer Lloyd (GL)
Bureau Veritas (BV)
Korean Register of Shipping (KR)
Nippon Kaiji Kyokai (NK)
Registro Ltaliano Navale Group (RINA)
China Classification Society (CCS)
Russian Maritime Register of Shipping (RMRS)
Indian Register of Shipping (IRS)
Croatian Register of Shipping (CSR)
Due to limited space here, some photo is vague, you can contact us for clearer ones.
8. Exhibition:
8.Related products:
China largest stud link anchor chain factory, manufacturer,supplier,stockist,for sales .abs,lr,bv,dnv,ccs,kr,nk.all IACS,flush butt welded stud link anchor chain,super long warranty
| Warranty: | 12 Months |
|---|---|
| Transport Package: | in Nude |
| Customization: |
Available
| Customized Request |
|---|
Roller Chain Basics
Before choosing the right roller chain for your machine, it is necessary to learn some basics. Learn about sprockets, tensile strength, pitch, and width. Read this article to learn more. It will help you make an informed decision. Getting the right product is critical, but it’s not always as simple as choosing a brand name. You need to choose a company that supports its products and provides good service.
Roller sprocket
If you are planning to purchase roller sprockets for your application, you should first look at the various types available. Sprockets available for single-strand roller chains are manufactured by Boston Steel – Type B sprockets are drilled to size. They are available in 1/4, 3/8, 1/2, 5/8, 3/4 and 1″ pitch sizes.
The diameter of the sprocket is important when choosing the right sprocket for your application. Using a caliper to measure the diameter of a toothless plate is a good way to determine the exact size of the sprocket. A caliper is the diameter of a plate without teeth. On Type B and C sprockets, the hub diameter measures the thickness of the hub.
Another type of sprocket is the steel split sprocket, which is split in diameter. This type is easy to install and remove, and is held together by bolts in the hub. Typically, split sprockets have chain pitches ranging from 40 to 240 and bores ranging from 3/4″ to 6″. The split sprockets are designed with one pointing towards the ceiling and the other two parallel to the floor.
When shopping for sprockets, it is important to remember that they are designed specifically for a specific chain. All chains are manufactured to specific standards. In the United States, the most common standard is ANSI. The chain pitch is the distance between the center of each pin and the center of the next pin. In the US, the standard is always measured in eight-inch intervals.
In addition to sprocket size, sprocket pitch and the surface area also affect chain life. Unlike belt sprockets, which are made of forged steel, the teeth on roller sprockets are stamped from steel sheet or pressed from powdered metal. The harder the teeth, the longer the chain will last.
Roller chain pitch
The pitch of a roller chain is the distance between the sprocket and the pin. The smaller the thread pitch, the smaller the bushing wear. Generally speaking, the smaller the pitch, the longer the life of the chain. For best performance and longest life, manufacturers recommend a minimum chain pitch of 2% to 3%. Chain pitch is important to ensure proper performance, and the manufacturer recommends that you replace the chain when it reaches 2% to 3% of normal.
To determine the correct chain pitch for a particular chain, first determine the sprocket size and pitch. Pitch is the distance between pin centers, measured in 1/8 inch increments. The pin diameter of the chain is also important. If you’re not sure about the pin diameter of your chain, measure a few links to get a good average reading. Alternatively, use a caliper to measure the inside diameter of the sprocket and count the number of teeth.
When sizing a sprocket, measure the chain between the gears with a caliper and compare it to the measurements on the chain size chart. Make sure you have checked all the specs and checked the correct chain pitch. Then, choose the correct chain pitch for your needs. This is a critical step in choosing the right chain. So get the correct pitch for your roller chain. Correct pitch helps ensure maximum performance and safety.
To identify a specific type of roller chain, measure its tensile strength. This represents the amount of load the chain can withstand before breaking. Another key parameter to consider is fatigue strength. Chains with high fatigue strength are more resistant to rust and wear than chains with low fatigue strength. The numbers on the right in the standard numbering represent normal or light duty chains, while the numbers on the left represent the pitch of heavy-duty chains.
Double pitch roller chains are a variant of single pitch chains. They are manufactured according to ISO 606 and meet the same standards as single pitch chains. They are mainly used in applications with lower requirements for speed and power transmission. The plates of double pitch roller chains are also longer than single pitch chains. The double pitch drive series is also used for elevator and long conveyor drives. There are three main types of roller chains: single-pitch chains, double-pitch carriers, and oversized rollers.
Roller chain width
When buying a roller chain, one of the first decisions you must make is its width. To make this determination, you need to measure the overall width of the chain, the diameter, and the width of each roller. You must also know the height and thickness of the board. After taking these measurements, you can start shopping for the perfect roller chain. But before you buy a new chain, it’s important to know what to expect from the chain itself.
There are many different types of roller chains. These chains are available for ANSI and metric measurements. They come in single-stranded and double-stranded variants. They are usually used for power transmission. Other types include agricultural, automotive, conveyor, multi-strand, and four-strand chains. These charts also include a chart so you can easily see the exact size you need. Listed below are some of the benefits of buying a roller chain.
Roller diameter and pin diameter are important factors in choosing the correct chain width. The width of the chain is the nearest binary fraction of 5/8 of an inch. It should be at least half the thickness of the sprocket, and the plate thickness is one-eighth the width of the chain. Overweight chains are indicated with the suffix H. The pitch and width of the chain are determined by the working load and machine speed.
The outer links of the roller chain are called pin links. These pins are inserted into the bushings of the adjacent roller links. They are held in place by cotter pins. Pin links are usually pressed into the pins of heavy-duty chains. These pins are used to hold the rollers in place. However, these pin chains can reduce the power rating of roller chains by up to 20%.
The ANSI 29.1 Steel Chain Specification specifies a minimum pitch in inches and ultimate strength of 12,500 x pitch in inches. At the same time, the O-ring chain greatly reduces wear due to its lubricating effect. O-ring and X-ring chains contain a lubricant injected by vacuum when riveting the chain together. Transmission chains are tested and governed by standards bodies such as ANSI. In 2011, the American Society of Mechanical Engineers developed a standard for precision power transmission chains.
Roller chain tensile strength
One of the most important indicators of roller chain strength is tensile strength. This measurement refers to the amount of load the chain can withstand before breaking. Another measure, called fatigue strength, refers to the maximum load a chain can withstand before it breaks. The strength of a roller chain depends on its size, the quality of the steel used in its construction, and the heat treatment. There are also differences in the types of shot peening used to treat steel, pitch holes, and link plates.
When choosing a roller chain, the workload is critical. This is the maximum load the chain can withstand before fatigue failure occurs. This measurement is critical because it helps determine the type of load applied to the chain. When deciding which roller chain to buy, be sure to consider the mechanical type and desired strength. Then, make sure it meets strength and load-carrying capacity requirements.
The ultimate tensile strength of a roller chain is based on the manufacturer’s recommended maximum tensile strength. However, the actual tensile strength may be higher or lower than this value. The working load limit of a roller chain can also be calculated by multiplying the chain diameter by the grade. The working load limit of a chain is the highest tension it can withstand before breaking. This value is usually expressed in points.
The maximum tensile strength of roller chains varies by chain type. The single-strand heavy chain has thick side plates for higher shock loads. Single strand heavy-duty roller chains, also known as “bushing” roller chains, are also available. Double-stranded heavy chains are structurally similar, but they have two layers of steel connected by pins that are nearly twice as strong as standard roller chains.
The tensile strength of a single-strand roller chain is approximately 500 tons. In comparison, a single-chain blockchain has a tensile strength of 900. The tensile strength of the two is similar, and it is not recommended to choose one or the other. Although steel and titanium chains are considered the strongest materials for roller chains, these materials are not magnetic.
editor by CX
2023-04-14
China Galvanized Welded DIN5685A No Burr Round Link Chain block or bush chain
Solution Description
Item Description
Round Website link Chain
Class: round website link chain, round metal website link chain, spherical url mining chain, DIN 22252 mining chain, mining conveyor chain, flight bar chain system
Software: Armored Face Conveyors (AFC), Beam Phase Loaders (BSL), road header machines, coal plows, and so forth.
Item Parameters
Table 1: limited url (SL) fishing chain proportions and mechanical houses
| chain measurement | inner width (b1) | min, breaking pressure (kN) | bodyweight | ||
| d x t (mm) | min. (mm) | G50 | G60 | G80 | (~kg/m) |
| sixteen x 48 | 22.4 | 201 | 253 | 322 | 5.7 |
| 19 x 57 | 27 | 284 | 357 | 454 | 8.one |
| 20 x 60 | 27 | 314 | 396 | 503 | nine |
| 22 x sixty six | 28.six | 380 | 479 | 608 | 10.nine |
| 26 x 78 | 32.five | 531 | 669 | 849 | fifteen.two |
Table 2: medium url (ML) fishing chain dimensions and mechanical properties
| chain size | interior width (b1) | min, breaking power (kN) | bodyweight | ||
| d x t (mm) | min. (mm) | G50 | G60 | G80 | (~kg/m) |
| sixteen x sixty four | 24 | 201 | 253 | 322 | five.1 |
| 18 x sixty four | 21 | 254 | 321 | 407 | six.6 |
| 19 x 76 | 28.five | 284 | 357 | 454 | seven.1 |
| 22 x 88 | 31 | 380 | 479 | 608 | eleven.6 |
| 24 x 86 | 28 | 452 | 570 | 724 | twelve.four |
| 26 x 91 | 35 | 531 | 669 | 849 | 14.4 |
| 30 x 108 | 37.5 | 707 | 891 | 1131 | 19 |
Desk 3: lengthy website link (LL) fishing chain proportions and mechanical houses
| chain dimension | interior width (b1) | min, breaking drive (kN) | weight | ||
| d x t (mm) | min. (mm) | G50 | G60 | G80 | (~kg/m) |
| sixteen x a hundred | 26 | 201 | 253 | 322 | four.3 |
| 19 x one hundred | 27 | 284 | 357 | 503 | six.5 |
| 22 x one hundred twenty | 36 | 380 | 479 | 608 | 8.9 |
| 26 x 140 | 41 | 531 | 669 | 849 | 12.9 |
Thorough Pictures
A lot more Sorts
Application
Packaging & Transport
WELCOME TO Get in touch with ME FOR Much more Specifics!!
| Usage: | Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain |
|---|---|
| Material: | Iron |
| Surface Treatment: | as Requirements |
| Feature: | Heat Resistant |
| Chain Size: | as Requirements |
| Structure: | Welded Chain |
###
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| chain size | inner width (b1) | min, breaking force (kN) | weight | ||
| d x t (mm) | min. (mm) | G50 | G60 | G80 | (~kg/m) |
| 16 x 48 | 22.4 | 201 | 253 | 322 | 5.7 |
| 19 x 57 | 27 | 284 | 357 | 454 | 8.1 |
| 20 x 60 | 27 | 314 | 396 | 503 | 9 |
| 22 x 66 | 28.6 | 380 | 479 | 608 | 10.9 |
| 26 x 78 | 32.5 | 531 | 669 | 849 | 15.2 |
###
| chain size | inner width (b1) | min, breaking force (kN) | weight | ||
| d x t (mm) | min. (mm) | G50 | G60 | G80 | (~kg/m) |
| 16 x 64 | 24 | 201 | 253 | 322 | 5.1 |
| 18 x 64 | 21 | 254 | 321 | 407 | 6.6 |
| 19 x 76 | 28.5 | 284 | 357 | 454 | 7.1 |
| 22 x 88 | 31 | 380 | 479 | 608 | 11.6 |
| 24 x 86 | 28 | 452 | 570 | 724 | 12.4 |
| 26 x 91 | 35 | 531 | 669 | 849 | 14.4 |
| 30 x 108 | 37.5 | 707 | 891 | 1131 | 19 |
###
| chain size | inner width (b1) | min, breaking force (kN) | weight | ||
| d x t (mm) | min. (mm) | G50 | G60 | G80 | (~kg/m) |
| 16 x 100 | 26 | 201 | 253 | 322 | 4.3 |
| 19 x 100 | 27 | 284 | 357 | 503 | 6.5 |
| 22 x 120 | 36 | 380 | 479 | 608 | 8.9 |
| 26 x 140 | 41 | 531 | 669 | 849 | 12.9 |
| Usage: | Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain |
|---|---|
| Material: | Iron |
| Surface Treatment: | as Requirements |
| Feature: | Heat Resistant |
| Chain Size: | as Requirements |
| Structure: | Welded Chain |
###
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| chain size | inner width (b1) | min, breaking force (kN) | weight | ||
| d x t (mm) | min. (mm) | G50 | G60 | G80 | (~kg/m) |
| 16 x 48 | 22.4 | 201 | 253 | 322 | 5.7 |
| 19 x 57 | 27 | 284 | 357 | 454 | 8.1 |
| 20 x 60 | 27 | 314 | 396 | 503 | 9 |
| 22 x 66 | 28.6 | 380 | 479 | 608 | 10.9 |
| 26 x 78 | 32.5 | 531 | 669 | 849 | 15.2 |
###
| chain size | inner width (b1) | min, breaking force (kN) | weight | ||
| d x t (mm) | min. (mm) | G50 | G60 | G80 | (~kg/m) |
| 16 x 64 | 24 | 201 | 253 | 322 | 5.1 |
| 18 x 64 | 21 | 254 | 321 | 407 | 6.6 |
| 19 x 76 | 28.5 | 284 | 357 | 454 | 7.1 |
| 22 x 88 | 31 | 380 | 479 | 608 | 11.6 |
| 24 x 86 | 28 | 452 | 570 | 724 | 12.4 |
| 26 x 91 | 35 | 531 | 669 | 849 | 14.4 |
| 30 x 108 | 37.5 | 707 | 891 | 1131 | 19 |
###
| chain size | inner width (b1) | min, breaking force (kN) | weight | ||
| d x t (mm) | min. (mm) | G50 | G60 | G80 | (~kg/m) |
| 16 x 100 | 26 | 201 | 253 | 322 | 4.3 |
| 19 x 100 | 27 | 284 | 357 | 503 | 6.5 |
| 22 x 120 | 36 | 380 | 479 | 608 | 8.9 |
| 26 x 140 | 41 | 531 | 669 | 849 | 12.9 |
What is a drive chain?
A drive chain is a wheeled device that transmits power from one gear to another. The drive chain is usually an oval ring around a corner or worm gear. On the other hand, idler pulleys do not transmit power and are not used to move the chain. In some cases, drive chains can be used with idler pulleys to transport objects. This allows the drive chain to recover some power from the second gear.
conveyor chain
There are many types of conveyor chains to choose from. One type is a closed joint chain. It consists of the barrel and connecting rod, made from a single casting and heat-treated for high strength and durability. Conveyor chains typically have low running speeds and are typically made of malleable iron. Another type of chain is the power transmission chain, which is used to transmit mechanical power. They feature efficient lubrication and are stronger than conventional conveyor chains.
Roller chain pitches can range from half an inch to a third of an inch. They are available in steel and nickel-plated steel. They can be used with inline or staggered rollers and can be designed with different pitch levels. They can also have bushings between the chainplates or gaps between the teeth to increase their maximum spacing. When choosing a conveyor chain, remember to properly lubricate bearing surfaces to minimize power absorption, wear, and corrosion. Mineral oils of medium viscosity are suitable for normal operating temperatures. SAE 20W50 is suitable. Manufacturers also offer self-lubricating chains.
Conveyor chains are used in many industries. The automotive industry has traditionally used these chains for bulk transport. Their reliability and low cost make them an excellent choice for a variety of applications. CZPT Chains offers stainless steel and CZPT conveyor chains to meet your unique requirements. If you’re in the market for a new conveyor, don’t forget to shop around. CZPT Chain can help you find the perfect one.
The regular drive version consists of an ASME/ANSI roller chain wrapped around a driven sprocket. It can also be configured for variable rpm. The gear ratio between the two parts determines the reduction or increase in speed. In some cases, solution chains can be used. Roller chains are more efficient. Then, there are solutions for both cases. There are many types of conveyor chains to choose from.
Conveyor chain pitch also plays an important role in performance. The smaller the pitch of the chain, the faster it spins. On the other hand, a smaller pitch will require more teeth on the sprocket, which means more links will be engaged during the movement. This smaller articulation angle also produces smoother motion. It also reduces vibration. Therefore, CZPT Chains can be trusted for a long time.
roller chain
The performance of a drive chain depends on how well it is maintained and lubricated. Careful attention to detail is required when selecting a roller chain, which is one of the most important components in a drive chain. Its proper lubrication and assembly will significantly affect its wear life. Here are some important tips to follow when buying a roller chain:
The size of the drive chain should be selected according to the sprockets used. The large sprocket should have at least 25 teeth, and the small sprocket should have fewer teeth. The pitch of a drive chain is the contact angle between the chain and the sprocket. The smaller the sprocket, the smaller the contact angle of the two parts. Larger sprockets are better, but smaller sprockets must never have fewer teeth.
When purchasing a roller chain, be sure to consider the maximum speed of the small sprocket. This will determine how much lubrication you need. Different lubrication systems have different requirements. Manual lubrication limits how many feet per minute the drive chain can run, while oil bath lubrication can get you up to 1100 ft/min. The only way to maximize drive chain speed is to purchase a pump lubrication system.
Once you have the right length, you can determine if you need a new one. To do this you have to move the axis to measure the length. Once the length is determined, the drive chain should be removed from the sprocket and measured using the ANSI specified measuring load. You should also follow safety guidelines when measuring your chain. If you want to maximize the life of your drive chain, be sure to follow these tips.
Another important consideration is the type of environment you operate in. For applications that need to avoid rubbing steel rails, it is best to use a roller chain that can withstand a clean indoor environment. Although roller chains are generally more durable, they must be stored properly to avoid corrosion. If you care about the environment, consider opting for double chain. Its durability and low maintenance costs will make it a valuable investment in your business.
closed pivot
Closed-end pivot drive chains are used in a variety of applications. They are known for their durability, high strength, and long life. They are available in a variety of grades, including grade 400, grade 600, and grade 800 pivots, which can withstand the high forces required for certain applications. Enclosed pivot chains can be used to lift, pull, convey and transfer heavy loads.
Class 400 closed-end pivot chain features one-piece cast offset link construction. Steel pins connect each link and are prevented from rotating by head stops. This design allows the pin to connect inside the barrel without breaking. This type of chain is the most commonly used and has the highest durability. In addition to being extremely durable, it offers long-lasting performance and smooth operation.
Another closed-end pivot conveyor chain drive is called a power drive chain. These chains consist of barrels and links used to transmit rotation from one shaft to another. The barrels of the closed-end pivot chains are made of steel, which allows them to run easily on the sprockets. Block drive chains are used for low-speed applications, but they can be noisy when the chain is in contact with the sprockets.
The enclosed pivot drive chain has rollers on both ends to minimize wear. These chains are usually made of steel and can be used in areas where high-speed power transmission is required. They are also available in heavy-duty versions. Unlike other types of chains, steel pivot chains are designed for a variety of applications. They are suitable for heavy-duty applications and their open barrel design allows for minimal contact with the pins in the barrel and the root of the sprocket.
Linear chain
CZPT is an important part of linear drive technology. This type of chain is capable of delivering real power in tight spaces. Typically, loads are moved by pulling or pushing. CZPT can perform both types of movements. They can push and pull additional loads. This type of chain can also be wound and stored in the magazine. It is a popular choice for small machine tools and many other uses.
Unlike traditional mechanical chains, CZPT uses a push-pull strategy to move heavy objects. It is a rigid locking design that prevents kinking and allows the chain to transmit force without bending. The CZPT is an excellent choice for moving large loads and is particularly versatile in power transmission. However, CZPT is more expensive than traditional drive chain options.
The service life of a linear chain depends on its design, material type and size. You may want to buy a good quality chain, but it’s not necessary in all cases. While superior quality can extend the life of the chain, it may not be necessary for low-speed drives or very light shock loads. If you’re not dealing with high-velocity shock loads, you probably don’t need features like oil reservoirs or bushing grooves.
The size of the drive sprocket can have a major impact on the overall life of the linear chain. It determines how fast the chain can go and how much horsepower it can produce. An 11-tooth chain will hit about half its rated speed, but only about 30 percent of its rated horsepower. You can extend the life of your linear chain by choosing a drive sprocket with a higher number of teeth. It is best to choose a drive sprocket with a high number of teeth, but make sure the number of teeth is even. This will ensure that your chain wear is evenly distributed.
editor by czh 2023-01-25