Product Description
Product Description
Palm oil chain, a kind of conveyor chain, is a kind of conveyor equipment that conveys the palm fruits from the oil palm tree to the pressing machine for pressing by using palm oil chain.
Palm oil chain is divided into:
1, Straight type palm oil chain
2, Bent plate type palm oil chain
3, Hollow pin type palm oil chain
4, Palm Oil Chain-Accessories
Sugar mill chain refers to the chain used in the production equipment of sugar (the main raw materials are sugar cane and sugar beet), and the products cover the manufacturing process of transmission, lifting and conveying in sugar industry.
According to the different processes in the sugar production process, different materials and the same heat treatment process can be selected to ensure that the chains have better quality characteristics such as toughness, abrasion resistance and corrosion resistance.
Product Attribute
| Product Name | Conveyor Chians |
| Available materials | carbon steel, alloy steel,stainless steel |
| OEM customisation according to your requirements | |
| Surface Treatment | Shot peening, Zinc-plated, Nickel-plated, Anodized, etc. |
| Performance | High temperature resistant Abrasion resistant |
| Reference standards | ISO,DIN,ANSL |
| Customised drawings | YES |
| Certificates | ISO9001:2008 SGS brand TV |
| Delivery time | 20 days for samples. 45 days for official order. |
| Packaging | Plastic Bag + Cardboard Box + Wooden |
Detailed Photos
Product Parameters
Our Advantages
Company Advantages:
Own Import & Export License, The TV trade mark registered successfully in many countries, Sales network spread all over China, Products export to 65 countries in 5 continents.
Membership:
1. The member of China General Machine Components Industry Association.
2. The member of China Chain Transmission Association.
3. The member of China Chain Standardization Association.
4. The member of China Agricultural Association Machinery Manufacturers.
With our excellent trained staffs and workers, advanced and efficient equipments, completely sales network, strict QA systems. You are confidence that our premium qualified chain can meet all customers’ specification and strictest quality standards.
Please do not hesitate to contact us for more information on how TransVision products can meet your industries demands at highly competitive pricing.
Quality First, Clients Uppermost.
Product Categories
WHY CHOOSE US
Comprehensive Product Portfolio We produce and supply a wide range of power transmission
products including drive chains, leaf chains, conveyor chains, agricultural chains, sprockets, and
couplings. This one-store-for-all shopping experience will significantly reduce your searching costs while
guarantee youfind what you want at 1 click.
Value Choice Products Our products are the best combination of quality and price, and you get what
you want within your budgets
Seasoned Sales Associates and Engineers We have 15 seasoned sales associates and 5 engineers;
on our team at your disposal any time when you need a helping hand. They are well trained with industry
know-now and will always respond to your requests within 24 hours.
100% Customer Retention Rate Our regular customers from overseas come back not just for our
premium quality products, but for the superior services that we’ve provided over the years.
FAQ
Q1: What’s your average lead time?
A: It varies. Our regular end-to-end lead time is 1-2 months.. We also provide express shipments for rush orders. For details,please consult our sales associate.
Q2: Is your price better than your competitors given the same quality?
A: Definitely YES. We provide the most competitive price in the power transmission industry. If price disparity exists, we’ll be more than happy to do a price match.
Q3: Can you make chains according to my CAD drawings?
A: Yes. Besides the regular standard chains, we produce non-standard and custom-design products to meet the specific technical requirements. In reality, a sizable portion of our production capacity is assigned to make non-standard products.
Q4: Can we inspect the goods before shipment?
A: Yes. You or your representative or any third-party inspection party assigned is allowed access to our facility and do the inspection.
Q5: What kind of payment method is acceptable for your mill?
A: We’re flexible. We take T/T, L/C, or any other online payment methods so long as it’s applicable for you.
Q6: What if I have any other questions?
A: Whenever in doubt, you’re always encouraged to consult our sales associate any time – They will help you to your satisfaction.
| Material: | Alloy/Carbon Steel |
|---|---|
| Structure: | Roller Chain |
| Surface Treatment: | Polishing |
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
Can roller chains be used for power transmission in motorcycles?
Yes, roller chains are commonly used for power transmission in motorcycles. Here’s a detailed answer to the question:
Roller chains have several advantages that make them suitable for power transmission in motorcycles:
1. Efficient Power Transfer: Roller chains offer high efficiency in transmitting power from the engine to the rear wheel of a motorcycle. They have minimal power loss due to their low friction and high load-carrying capacity.
2. Compact Design: Roller chains have a compact and lightweight design, making them well-suited for motorcycles where space and weight are critical considerations. Their small size allows for efficient power transfer without adding excessive weight to the motorcycle.
3. High Strength and Durability: Roller chains are designed to withstand high loads and endure the demanding operating conditions of motorcycles. They are constructed using high-strength materials such as alloy steel and undergo heat treatment to enhance their strength and durability.
4. Flexibility and Adaptability: Roller chains can accommodate various sprocket sizes, allowing for flexibility in gear ratios and customization of motorcycle performance. This enables riders to optimize the power delivery to match their riding preferences and specific road conditions.
5. Easy Maintenance: Roller chains are relatively easy to maintain in motorcycles. Regular lubrication and tension adjustment are necessary to ensure optimal performance and prolong the chain’s lifespan. Proper maintenance practices can help prevent chain elongation, reduce wear, and minimize the risk of chain failure.
However, it’s important to note that roller chains require regular inspection and maintenance to ensure safe and reliable operation. This includes checking for proper tension, lubrication, and signs of wear or damage. It’s also crucial to follow the manufacturer’s recommendations regarding chain replacement intervals and lubrication specifications.
Overall, roller chains provide an efficient and reliable method of power transmission in motorcycles, offering durability, flexibility, and ease of maintenance.
Can roller chains be used for power transmission in construction equipment?
Roller chains can indeed be used for power transmission in construction equipment. Here’s a detailed answer to the question:
Construction equipment often requires a reliable and robust power transmission system to handle heavy loads and operate in demanding environments. Roller chains offer several advantages that make them well-suited for power transmission in construction equipment:
1. High Strength: Roller chains are designed to withstand high tensile and impact loads, making them suitable for the heavy-duty requirements of construction equipment. They are capable of transmitting substantial power without deformation or failure.
2. Durability: Construction sites can expose equipment to harsh conditions such as dust, debris, and vibrations. Roller chains are built to be durable and resistant to these challenging environments. They are constructed from high-quality materials and undergo heat treatment processes to enhance their strength and wear resistance.
3. Versatility: Roller chains can be used in various construction equipment applications, including excavators, loaders, bulldozers, cranes, and concrete mixers. They can efficiently transmit power from the engine to different components such as wheels, tracks, and attachments, allowing the equipment to perform a wide range of tasks.
4. Cost-Effectiveness: Roller chains offer a cost-effective solution for power transmission in construction equipment. They have a relatively low initial cost compared to alternative systems, and their durability and long service life contribute to lower maintenance and replacement costs over time.
5. Easy Installation and Maintenance: Roller chains are easy to install and maintain, requiring regular lubrication and periodic inspection for wear and proper tension. Maintenance tasks can be performed on-site, reducing downtime and increasing equipment availability.
It’s important to note that proper chain selection, sizing, and maintenance are crucial for ensuring optimal performance and longevity in construction equipment applications. Following the manufacturer’s guidelines and recommendations for chain installation, lubrication, and tensioning is essential to maximize the efficiency and reliability of the power transmission system.
What are the signs of roller chain wear and when should it be replaced?
Roller chain wear is a natural occurrence due to the repetitive motion and load-bearing nature of the chain. Recognizing the signs of wear is important to ensure the safe and efficient operation of the chain. Here’s a detailed answer to the question:
1. Elongation: Roller chains can elongate over time due to wear on the pins, bushings, and rollers. To check for elongation, measure the distance between a specific number of links (e.g., 10 or 12) over a known length. If the measured distance exceeds the standard pitch length, it indicates chain elongation and the need for replacement.
2. Chain Slack: Excessive chain slack or sag is another sign of wear. When the chain becomes elongated, it fails to maintain the proper tension, resulting in increased slack. Excessive chain slack can cause poor engagement with sprockets, resulting in skipping or jumping and affecting the overall performance of the chain.
3. Misalignment: As a roller chain wears, it may start to misalign with the sprockets. This misalignment can cause the chain to ride unevenly on the sprocket teeth, leading to accelerated wear on the chain and sprockets. If you notice the chain consistently riding to one side of the sprocket, it may be a sign of wear and misalignment.
4. Chain Noise: Worn roller chains can produce increased noise during operation. Excessive wear on the chain components can cause rattling, clicking, or grinding sounds. Unusual noises should be investigated, as they may indicate significant wear or damage to the chain.
5. Visible Signs of Wear: Inspect the chain visually for signs of wear, such as rust, discoloration, or visible damage to the rollers, pins, or bushings. Excessive wear on these components can affect the chain’s ability to properly engage with the sprockets and transmit power efficiently.
When to replace a roller chain depends on various factors, including the severity of wear, the criticality of the application, and the manufacturer’s recommendations. It is generally recommended to replace a roller chain when it has elongated beyond the allowable limits, exhibits excessive wear, or shows signs of damage that can compromise its performance and safety.
Regular inspection and maintenance of roller chains are essential to identify signs of wear and ensure timely replacement. Replacing the chain at the appropriate time helps prevent unexpected failures, reduces downtime, and maintains the overall efficiency of the machinery or equipment.
editor by CX 2023-10-21
China OEM Stainless Steel Short Pitch Conveyor Chain with Extended Pin Short Pitch Precision Roller Chain (A series) Transmission Parts
Product Description
Stainless Steel Short Pitch Conveyor Chain With Extended Pin Short Pitch Precision Roller Chain(A series) transmission parts
We supply SS304 And SS316 Stainless Steel Conveyor Chain,Stainless Steel Conveyor Chain for Sewage, Sewage Conveyor Chain, Double conveyor chain, double pitch conveyor chain, double chain conveyor, SS conveyor chain, stainless steel conveyor chain, SS304 conveyor chain, SS316 conveyor chain, SS316L conveyor chain, sewage treatment conveyor chain, sewage disposal system chain, sewage disposal system conveyor chain, sewage treatment machine chain, sewage treatment machine conveyor chain, sewage treatment machine drive chain, sewage disposal machine chain, sewage disposal machine conveyor chain, sewage disposal machine drive chain, sewage treatment plant conveyor chain, sewage treatment plant drive chain, sewage treatment equipment conveyor chain, sewage treatment equipment drive chain
We export standard chain and also special chain as per your drawing or sample
Our stainless steel chain include:
1) Stainless steel roller chains
2) Short pitch stainless steel conveyor chain attachments
3) Double pitch stainless steel conveyor chains
4) Double pitch stainless steel conveyor chain attachments
5) Stainless steel hollow pin chains
6) Special chain as per your drawing or sample
Material: SS202, SS302, SS410, SS304, SS316, SS316L and so on
Our chain plate have special treatment and so hardness high and straightness high and tensile strength higher. We produce for famous chain factory in Europe, our quality is high, if you choose us, you choose reliable
HangZhou CHINAMFG Industry Co., Ltd. is a specialized supplier of a full range of chains, sprockets, gears, gear racks, v belt pulley, timing pulley, V-belts, couplings, machined parts and so on.
Due to our CHINAMFG in offering best service to our clients, understanding of your needs and overriding sense of responsibility toward filling ordering requirements, we have obtained the trust of buyers worldwide. Having accumulated precious experience in cooperating with foreign customers, our products are selling well in the American, European, South American and Asian markets.Our products are manufactured by modern computerized machinery and equipment. Meanwhile, our products are manufactured according to high quality standards, and complying with the international advanced standard criteria.
With many years’ experience in this line, we will be trusted by our advantages in competitive price, one-time delivery, prompt response, on-hand engineering support and good after-sales services.
Additionally, all our production procedures are in compliance with ISO9001 standards. We also can design and make non-standard products to meet customers’ special requirements. Quality and credit are the bases that make a corporation alive. We will provide best services and high quality products with all sincerity. If you need any information or samples, please contact us and you will have our soon reply.
| Usage: | Conveyor Chain |
|---|---|
| Material: | Stainless steel |
| Surface Treatment: | No |
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
Are there any environmental considerations when using roller chains?
Yes, there are several environmental considerations to keep in mind when using roller chains. Here’s a detailed answer to the question:
1. Lubricants: The choice of lubricant for roller chains can have an environmental impact. It’s important to select lubricants that are environmentally friendly and comply with any relevant regulations. Biodegradable lubricants or those with low toxicity are often preferred to minimize environmental harm in case of leaks or spills.
2. Contamination: Roller chains can be susceptible to contamination from dust, dirt, or other particles present in the operating environment. Contaminants can accelerate wear and reduce the lifespan of the chain. Implementing proper sealing measures, such as using protective covers or enclosures, can help prevent contamination and maintain chain performance.
3. Noise and Vibration: Roller chains can generate noise and vibration during operation, which may have environmental implications, especially in noise-sensitive areas. Employing noise reduction measures, such as using noise-dampening materials or implementing sound barriers, can help mitigate the impact of chain noise on the surrounding environment.
4. Corrosion Protection: In corrosive environments, protecting the roller chain from corrosion is crucial. Corrosion not only affects the performance and lifespan of the chain but can also lead to the release of harmful substances into the environment. Using corrosion-resistant materials or applying appropriate coatings can help minimize environmental risks.
5. Energy Efficiency: Roller chains should be properly tensioned and maintained to ensure efficient power transmission. By optimizing the performance of the chain, energy consumption can be minimized, resulting in reduced environmental impact.
6. Recycling and Disposal: When roller chains reach the end of their lifespan, proper disposal or recycling should be considered. Some components of the chain, such as metal links, can be recycled to minimize waste and conserve resources. Local regulations and recycling facilities should be consulted for guidance on the proper disposal or recycling methods.
It’s important to assess the specific environmental requirements and regulations in the operating environment and choose roller chain solutions that align with sustainable practices and minimize any negative environmental impacts.
How do roller chains handle lateral loads?
Roller chains are primarily designed to handle axial loads, which are loads acting in the direction of the chain’s axis. However, roller chains can also tolerate a certain degree of lateral loads, which are loads acting perpendicular to the chain’s axis. Here’s a detailed answer to the question:
1. Sprocket Alignment: Proper sprocket alignment is crucial for roller chains to effectively handle lateral loads. The sprockets must be aligned in a parallel and concentric manner to ensure that the chain tracks properly and experiences minimal lateral force. Misaligned sprockets can cause the chain to derail or experience excessive wear due to uneven loading.
2. Tolerance for Lateral Misalignment: Roller chains have some tolerance for lateral misalignment between the sprockets. This means that the chain can tolerate a slight deviation from a perfectly straight line between the sprockets. The chain’s side plates and rollers are designed to provide some flexibility, allowing the chain to adjust to minor lateral forces without significant problems.
3. Guide Rails or Flanges: In applications where lateral loads are more significant, guide rails or flanges can be employed to help keep the roller chain aligned and prevent excessive lateral movement. These additional components act as guides and help control the chain’s lateral displacement, ensuring that it remains on the sprockets and operates smoothly.
4. Chain Tension: Proper chain tension is crucial for handling lateral loads. A well-tensioned chain minimizes slack and reduces the chances of lateral movement. It helps keep the chain engaged with the sprockets and ensures that the load is evenly distributed across the chain’s width.
It’s important to note that roller chains have a primary function of transmitting power and handling axial loads. While they can handle some lateral loads within their design limits, excessive lateral forces can lead to chain derailment, increased wear, and reduced performance. Therefore, it’s essential to design the system properly, consider the anticipated lateral loads, and ensure proper alignment and tension to maintain the chain’s integrity and performance.
How do you tension a roller chain correctly?
Proper tensioning of a roller chain is crucial for its optimal performance and longevity. Here’s a detailed answer to the question:
1. Initial Installation: When installing a roller chain, it’s important to ensure that it has the correct tension from the beginning. Start by positioning the sprockets at their desired locations, ensuring proper alignment. Then, adjust the position of the shafts or tensioning devices to achieve the desired chain tension.
2. Check the Slack: After installation, check the slack or sag in the chain. The ideal tension allows for a small amount of slack to accommodate articulation around the sprockets. The slack should be uniform along the chain’s length.
3. Adjust the Tensioner: If the chain tension is too loose, adjust the tensioner to take up the slack. Tensioners can be spring-loaded devices, adjustable bolts, or idler sprockets designed to maintain proper tension. Follow the manufacturer’s instructions or recommended guidelines to set the tensioner to the appropriate position.
4. Measure the Deflection: Another method to ensure correct chain tension is to measure the chain deflection. Apply a slight force perpendicular to the chain midway between the sprockets. The deflection should typically be within a specified range, depending on the chain size and application. Refer to the manufacturer’s guidelines for the recommended deflection values.
5. Regular Inspections: Regularly inspect the chain tension to ensure it remains within the desired range. Factors such as wear, elongation, and changes in operating conditions can affect chain tension over time. Adjust the tension as necessary to maintain optimal performance.
6. Follow Manufacturer’s Recommendations: It’s important to follow the manufacturer’s recommendations for chain tensioning specific to the type and model of roller chain being used. These guidelines will provide specific instructions based on the chain’s design, load capacity, and intended application.
Proper tensioning of a roller chain helps ensure smooth operation, minimize wear, reduce the risk of failure, and extend the chain’s lifespan. It’s essential to regularly monitor and adjust the tension as needed, especially during routine maintenance checks, to maintain optimal performance and prevent potential issues.
editor by CX 2023-10-16
China factory Conveyor Agriculture Chain Roller Chain with Scraper
Product Description
Drop Forged Chains “Y” Serial
FEATURES
• It consists of forged steel links, which can be equipped with various plastic or steel scrapers. The connection pin between these links is in a circlip version.
• Special heat treated alloy steel,drop forged and precision machined, with case hardened.
• High strength, strong load-carrying capability.
• Extremely hard exterior surface and superior wear
resistance.
TECHNICAL SPECIFICATIONS
| Model | P (mm) |
H (mm) |
B (mm) |
D (mm) |
b (mm) |
T (mm) |
Breaking Load (Min.) |
Material |
| P100 | 100 | 30 | 33 | 14 | 15.5 | 13 | 140KN | 40Cr |
| P125-B | 125 | 35 | 34 | 17 | 17 | 8 | 150KN | 40Cr |
| P142 | 142 | 50.8 | 43 | 25 | 19 | 12.2 | 180KN | 20CrMnTi |
| 300KN | 40Cr | |||||||
| P142H | 142 | 50 | 62 | 25 | 29 | 15 | 280KN | 20CrMnTi |
| 460KN | 40Cr | |||||||
| P160 | 160 | 40 | 48 | 20 | 22.5 | 20 | 240KN | 40Cr |
| P200 | 200 | 64 | 50 | 32 | 23 | 15 | 390KN | 40Cr |
| P200-E | 200 | 45 | 42 | 20 | 20 | 12.2 | 200KN | 40Cr |
Note: Customised sizes and material are available CHINAMFG request
Roller Conveyor Chains
FEATURES
• It consists of a combination of inner and outer links.
• The bush/pin connections between the links are available in a circlip, split pin, or a riveted version.
• The steel scrapers can be either bent or welded.
• UHMWPE lights are suggested to attach to the scrapers for more eficiency and high wear resistance.
GLF Type
TECHNICAL SPECIFICATIONS
| Model | Pitch (P) |
Scraper Distance (P1) |
Inner Width (b) |
Plate Width (B) |
T1 | T2 | Roller Dia. (D) |
Bush Dia. (D2) |
Pin Dia (D1) |
Chain Width (L) |
E1 | E2 | Number of Holes (n) |
d | Breaking Load in KN (Min.) |
| GLF66.675 (6)D×182 |
66.675 | 266.7 | 26 | 30 | 6 | 6 | 22.23 | 12.7 | 182 | 90 | 150 | 4 | 9 | 130 | |
| GLF66.675 (6)D×215 |
66.675 | 266.7 | 26 | 30 | 6 | 6 | 22.23 | 12.7 | 215 | 95 | 195 | 4 | 9 | 130 | |
| GLF66.675 (6)D×295 |
66.675 | 266.7 | 26 | 30 | 6 | 6 | 22.23 | 12.7 | 295 | 95 | 195 | 4 | 9 | 130 | |
| GLF100 (6)D×170 |
100 | 200 | 38 | 40 | 6 | 6 | 36 | 21.6 | 16 | 170 | 115 | 2 | 9 | 220 | |
| GLF100 (6)D×225 |
100 | 200 | 38 | 40 | 6 | 6 | 36 | 21.6 | 16 | 225 | 104 | 194 | 4 | 9 | 220 |
| GLF100 (6)D×294 |
100 | 200 | 38 | 40 | 6 | 6 | 36 | 21.6 | 16 | 294 | 115 | 245 | 4 | 9 | 220 |
| GLF100 (5)×225 |
100 | 200 | 28 | 30 | 5 | 5 | 22.23 | 14.27 | 225 | 95 | 195 | 4 | 9 | 90 | |
| GLF125 (8)D×285 |
125 | 500 | 50 | 50 | 8 | 8 | 32 | 19.9 | 285 | 155 | 255 | 4 | 9 | 220 | |
| GLF125 (6)×235 |
125 | 250 | 32.5 | 40 | 6 | 6 | 28.58 | 20 | 14.27 | 235 | 95 | 195 | 4 | 9 | 170 |
| GLF160 (6)×290 |
160 | 320 | 27 | 45 | 6 | 6 | 32 | 20 | 14.27 | 290 | 193 | 2 | 9 | 193 |
GLR Type
TECHNICAL SPECIFICATIONS
| Model | Pitch (P) |
Scraper Distance (P1) |
Inner Width (b) |
Plate Width (B) |
T1 | T2 | Roller Dia. (D) |
Bush Dia. (D2) |
Pin Dia (D1) |
Chain Width (L) |
E1 | E2 | Number of Holes (n) |
d | Breaking Load in KN (Min.) |
| GLR66.675 | 66.675 | 266.7 | 27.5 | 30 | 6 | 6 | 24 | 13 | 130 | 102 | 32 | 4 | 9 | 90 | |
| GLR100 | 100 | 200 | 38 | 40 | 6 | 6 | 36 | 21.6 | 16 | 130 | 102 | 32 | 4 | 9 | 220 |
Other products of our conveyor parts:
Could you please send me inquiry for details?
| Material: | Steel |
|---|---|
| Structure: | Roller Chain |
| Surface Treatment: | Oxygenation |
| Transport Package: | Pallet |
| Specification: | GLF, GLR |
| Trademark: | Yutung |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the factors that affect roller chain lifespan?
The lifespan of a roller chain can be influenced by several factors. Here’s a detailed answer to the question:
1. Load Capacity: The load capacity of a roller chain refers to its ability to handle the applied load without experiencing excessive stress or deformation. Using a roller chain that is properly sized and rated for the specific application’s load requirements is crucial for ensuring a longer lifespan.
2. Lubrication: Proper lubrication is essential for reducing friction and wear in a roller chain. Insufficient lubrication can lead to increased friction, heat generation, and accelerated wear. On the other hand, over-lubrication can attract contaminants and contribute to chain wear. Regular and proper lubrication based on the manufacturer’s recommendations is necessary to maximize chain lifespan.
3. Alignment: Proper alignment between the sprockets and the roller chain is critical for smooth operation and reduced wear. Misalignment can cause the chain to rub against the sprocket teeth, leading to increased friction and premature wear. Regular inspection and adjustment of the sprocket alignment can help extend the chain’s lifespan.
4. Environmental Conditions: The operating environment can have a significant impact on the lifespan of a roller chain. Factors such as temperature extremes, moisture, dust, chemicals, and abrasive contaminants can accelerate wear and corrosion. Using appropriate chain coatings, seals, and regular cleaning can help protect the chain and extend its lifespan.
5. Maintenance: Regular maintenance practices, including inspection, lubrication, and adjustment, are crucial for maximizing the lifespan of a roller chain. Periodic inspection for wear, damaged links, or other issues allows for timely replacement or repair, preventing further damage and potential chain failure.
6. Material Quality: The quality of the roller chain material affects its durability and resistance to wear. High-quality materials, such as alloy steel, with proper heat treatment and surface hardening, can enhance the chain’s strength and resistance to fatigue and wear.
7. Operational Conditions: The operating conditions, including speed, shock loads, and cycle frequency, can impact the chain’s lifespan. Excessive speeds, sudden changes in loads, or frequent starts and stops can put additional stress on the chain, leading to accelerated wear and potential failure.
By considering these factors and implementing proper maintenance and operating practices, the lifespan of a roller chain can be optimized, ensuring reliable and efficient performance over an extended period.
How do roller chains handle reverse motion?
Roller chains are capable of handling reverse motion in applications where the direction of movement needs to be reversed. Here’s a detailed answer to the question:
1. Bi-Directional Operation: Roller chains are designed to operate in both forward and reverse directions. The chain links and rollers are constructed to engage with the sprockets in either direction, allowing the chain to smoothly transfer power and motion.
2. Engagement with Sprockets: When the roller chain is in reverse motion, the rollers on the chain engage with the sprocket teeth in the opposite direction compared to forward motion. The engagement between the chain and the sprockets ensures a secure and reliable power transmission, allowing the chain to efficiently transfer motion in reverse.
3. Lubrication and Maintenance: Proper lubrication is essential for the smooth operation of roller chains, including during reverse motion. Adequate lubrication reduces friction and wear, ensuring the chain’s longevity and performance. Regular maintenance, including lubrication and inspection, helps identify any issues that may affect the chain’s ability to handle reverse motion and allows for timely corrective actions.
4. Proper Tensioning: Maintaining proper tension in the roller chain is crucial for its performance in both forward and reverse motion. Adequate tension ensures the chain remains engaged with the sprockets and prevents slippage or disengagement during reverse operation. Proper tensioning can be achieved through tensioning devices or adjustable mounting arrangements.
5. Load Capacity: Roller chains are designed to handle various loads, including reverse motion. However, it’s important to consider the specific application requirements and select a roller chain with the appropriate load capacity and strength to withstand the forces experienced during reverse operation.
6. Alignment and Installation: Proper alignment of the roller chain and the sprockets is essential for reliable performance in both forward and reverse motion. Ensuring correct installation, including proper alignment and tensioning, helps maintain the chain’s engagement with the sprockets and ensures smooth operation in reverse.
It’s worth noting that the specific application requirements, such as speed, load, environmental conditions, and the type of roller chain, should be considered when determining the suitability of roller chains for reverse motion. Consulting the manufacturer’s guidelines and recommendations is important to ensure proper selection, installation, and maintenance of roller chains in applications involving reverse operation.
editor by CX 2023-10-11
China best 08B ISO Standard Stainless Steel Industrial Transmission Roller Chain with High Tensile Strength for Drving Machine
Product Description
Product Description
1. Standard : ISO /DIN /ANSI
2. Model : 25-1; 35-1; 40-1; 50-1; 60-1; 80-1; 1/8822 0571 -57152031 Fax: 86~/8822 0571 -57152030
Http://kasinchain
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car |
| Surface Treatment: | Oil Blooming |
| Structure: | Roller Chain |
| Material: | Stainless Steel |
| Type: | Short Pitch Chain |
| Samples: |
US$ 8/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can roller chains be used in low-temperature environments?
Yes, roller chains can be used in low-temperature environments, but there are several factors to consider for their proper performance and longevity:
1. Material Selection: Choose roller chains that are specifically designed for low-temperature applications. These chains are typically made from materials that can withstand the cold temperatures without becoming brittle or losing their mechanical properties. Common materials used in low-temperature roller chains include stainless steel, nickel-plated steel, or special alloys.
2. Lubrication: Proper lubrication is essential in low-temperature environments to ensure smooth operation and prevent excessive wear. However, it’s important to consider the type of lubricant used as some lubricants may become less effective or thickened at low temperatures. Select lubricants that are specifically formulated for low-temperature applications to maintain proper chain lubrication and reduce friction.
3. Temperature Ratings: Check the temperature ratings provided by the roller chain manufacturer. Ensure that the roller chain is suitable for the specific low-temperature range of your application. Different roller chains have different temperature limits, and exceeding these limits can lead to decreased performance, increased wear, and potential chain failure.
4. Impact Resistance: Low temperatures can make materials more susceptible to impact damage. It’s important to ensure that the roller chain selected has good impact resistance properties to withstand any sudden shocks or loads that may occur during operation in low-temperature environments.
5. Environmental Factors: Consider the overall environmental conditions of the low-temperature environment. Factors such as moisture, ice, or freezing conditions can affect the performance of roller chains. In such cases, additional protection measures like sealing, covers, or regular maintenance may be necessary to prevent ice formation or moisture ingress.
6. Regular Inspection and Maintenance: Regularly inspect the roller chains for signs of wear, damage, or inadequate lubrication. Monitor their performance and address any issues promptly. In low-temperature environments, extreme cold can exacerbate any existing issues, so proactive maintenance is crucial to ensure the continued reliability of the roller chains.
By considering these factors and selecting roller chains designed for low-temperature applications, you can ensure their proper functioning and durability in low-temperature environments.
What are the benefits of using a roller chain in material handling systems?
Roller chains offer several benefits when used in material handling systems. Here’s a detailed answer to the question:
1. High Load Capacity: Roller chains are designed to handle heavy loads. They have the strength and durability to support the weight of materials being transported in material handling systems. The multiple contact points provided by the rollers distribute the load evenly, reducing stress concentrations and ensuring efficient load carrying.
2. Reliable Power Transmission: Roller chains provide reliable power transmission in material handling systems. They efficiently transfer power from the motor to the moving components, such as conveyors, lifts, and sorting systems. The precision engineering of roller chains ensures smooth and consistent power transfer, minimizing slippage and maximizing operational efficiency.
3. Flexibility and Versatility: Roller chains are available in various sizes, pitches, and configurations, offering flexibility in design and application. They can be easily adapted to different material handling system layouts and requirements. Roller chains can accommodate both horizontal and vertical movements, making them suitable for a wide range of material handling applications.
4. Durability and Longevity: Roller chains are known for their durability and resistance to wear. They are designed to withstand the demanding operating conditions typically encountered in material handling systems, such as high speeds, heavy loads, and exposure to dust, debris, and contaminants. Proper lubrication and maintenance can further enhance their longevity and reliability.
5. Easy Maintenance: Roller chains are relatively easy to maintain. Regular lubrication and periodic inspection can help ensure smooth operation and detect any signs of wear or damage. Chain tension can be easily adjusted to maintain optimal performance. In the event of chain wear or failure, individual chain links can be replaced, minimizing downtime and maintenance costs.
6. Cost-Effective Solution: Roller chains offer a cost-effective solution for power transmission in material handling systems. They are generally more affordable compared to alternative systems such as belts or gears. Additionally, their durability and longevity reduce the need for frequent replacements, resulting in cost savings over the system’s lifespan.
When selecting a roller chain for a material handling system, factors such as load capacity, speed, environmental conditions, and specific application requirements should be considered. Regular maintenance and inspection are essential to ensure optimal performance and to identify any potential issues that may require attention.
How do roller chains handle misalignment between sprockets?
Roller chains are designed to accommodate a certain degree of misalignment between sprockets. Here’s a detailed answer to the question:
1. Side-Bending Capability: One of the key features of roller chains is their side-bending capability. The chain links have some flexibility, allowing them to articulate and adapt to slight misalignments between the sprockets. This flexibility helps maintain proper engagement between the chain and the sprockets, even if they are not perfectly aligned.
2. Articulating Pins and Bushings: Roller chains consist of pins and bushings that connect the chain links. These pins and bushings allow for rotational movement and articulation, enabling the chain to adjust to the misalignment between the sprockets. This ensures that the chain remains engaged with the sprockets and continues to transmit power effectively.
3. Chain Tension Adjustment: Misalignment between sprockets can cause variations in chain tension along the length of the chain. Roller chains typically have provisions for adjusting the chain tension, allowing for compensation of any slack or tight spots caused by misalignment. Proper tension adjustment helps maintain the chain’s engagement with the sprockets and ensures smooth power transmission.
4. Chain Guides and Tensioners: In cases where misalignment is more pronounced or persistent, chain guides and tensioners can be used to help guide the chain and maintain proper alignment. These components provide additional support and control the lateral movement of the chain, minimizing the effects of misalignment.
While roller chains can handle a certain amount of misalignment, it is important to note that excessive or prolonged misalignment can lead to increased wear, premature fatigue, and reduced chain life. Therefore, it is recommended to minimize misalignment as much as possible and regularly inspect and maintain the alignment of the sprockets to ensure optimal performance and longevity of the roller chain.
editor by CX 2023-09-13
China supplier High Quality Stainless Steel Roller Chain Agricultural Machinery with Accessories Chain
Product Description
Product advantages:
| — Ten CoreTechnologies — | |||
| 1 | Chain strengh preload technology | 2 | Pin CRV treatment technology |
| 3 | Plate smoothly punching technology | 4 | Bush oil hole technology |
| 5 | Vacuum Oiled Technology | 6 | Precision Punching Technology |
| 7 | Low frequency fatigue test technology for lange size chain | 8 | Chain length comparison technology |
| 9 | Variation of silence design technology | 10 | Chain dynamic testingtechnology technologies |
Our Advantages:
1. Any inquiry you make will be answered professionally within 6~8 hours.
2. Attaches great importance to product quality and approved by many global quality system certification,such as France, Norway, Germany.
3. Focused on Chain since 1999, have rich experience in Production.
4. High-quality workers,First-class advanced equipment,good quality control,advanced technology.
5. Be Good at Custom-Made Products, provide customized services for customers.
6. Participated in the drafting of 24 national and industrial standards such as chains.As of 2571-Mar, CHOHO has 180 authorized patents.
7. With the responsibility of “Providing high quality chain system with the same service life for the global locomotive industry”, have established a strong R&D team.
By 2571,CHOHO has more than 2,7.
-CHOHO has 4 subsidiaries, including testing technology and international trading companies. has 4 factories in HangZhou, Thailand factory, ZheJiang R&D Center and Tokyo R&D Center. In addition, CHOHO ZHangZhoug Industrial zone is expected to be completed & put into operation next year.
-We specialized in producing all kinds of standard chains and special chains, such as Agricultural Chain, Sprocket, Chain Harrow, Tillage Parts,Rice Harvester Chain, GS38 Chain, Roller Chain, Automobile Chain, Motorcycle Chain Industrial Chain and so on.Our partners among world top enterprises, such as LOVOL,JOHN DEERE,NEWHOLLAND, CLASS,AGCO,DEUTZFAHR,HONDA, KUBOTA etc.
FAQ:
1. Are you manufacturer or trade Company?
We are a factory focused on producing and exporting Chain over 23 years,have a professional international trade team.
2. What terms of payment you usually use?
T/T 30% deposit and 70% against document, L/C at sight
3. What is your lead time for your goods?
Normally 30~45 days.Stock can be shipped immediately.
4. Do you attend any Show?
We attend Hannover show in Germany, EIMA in Italy, CZPT in France, CIAME in China and many other Agricultural machinery shows.
5.Do you offer free samples?
Yes,we can.or you just bear the shipping cost.
6.Is OEM available?
Yes, OEM is available. We have professional designers to help you design.
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
|---|
| Standard or Nonstandard: | Nonstandard |
|---|---|
| Application: | Conveyer Equipment, Agricultural Machinery |
| Surface Treatment: | Polishing |
| Samples: |
US$ 0/Meter
1 Meter(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the maintenance intervals for roller chains?
Maintenance intervals for roller chains can vary depending on several factors, including the specific application, operating conditions, and manufacturer’s recommendations. Here’s a detailed answer to the question:
1. Lubrication: Proper lubrication is essential for the smooth operation and longevity of a roller chain. Lubrication intervals depend on the type of lubricant used, the chain’s speed, and the operating conditions. In general, it is recommended to lubricate the chain every 200-300 miles or as specified by the motorcycle manufacturer.
2. Tension Adjustment: Chain tension should be checked regularly and adjusted as needed to maintain optimal performance. Over time, roller chains can elongate due to wear, which affects their tension. It is recommended to check the chain tension every 500-1,000 miles or as advised by the motorcycle manufacturer.
3. Inspection: Regular visual inspection of the roller chain is important to identify any signs of wear, damage, or misalignment. Inspect the chain for loose or missing rollers, damaged links, excessive wear on sprockets, and any signs of rust or corrosion. Inspections should be performed at least every 500-1,000 miles or as recommended by the motorcycle manufacturer.
4. Cleaning: Periodic cleaning of the roller chain helps remove dirt, debris, and accumulated grime that can interfere with its performance. Cleaning intervals depend on the riding conditions and the level of contamination. Generally, it is advisable to clean the chain every 1,000-2,000 miles or when it appears visibly dirty.
5. Replacement: Roller chains have a finite lifespan and will eventually require replacement. The replacement interval depends on various factors, including the chain’s quality, usage conditions, and maintenance practices. As a general guideline, roller chains should be replaced when they become excessively worn, elongated beyond the manufacturer’s specifications, or show signs of damage that compromise their integrity.
It’s important to note that the maintenance intervals provided here are general guidelines, and it is crucial to refer to the motorcycle manufacturer’s specific recommendations for the roller chain used in your motorcycle. Adhering to the manufacturer’s guidelines and performing regular maintenance can help ensure the roller chain’s optimal performance, reliability, and longevity.
Can roller chains be used for power transmission in construction equipment?
Roller chains can indeed be used for power transmission in construction equipment. Here’s a detailed answer to the question:
Construction equipment often requires a reliable and robust power transmission system to handle heavy loads and operate in demanding environments. Roller chains offer several advantages that make them well-suited for power transmission in construction equipment:
1. High Strength: Roller chains are designed to withstand high tensile and impact loads, making them suitable for the heavy-duty requirements of construction equipment. They are capable of transmitting substantial power without deformation or failure.
2. Durability: Construction sites can expose equipment to harsh conditions such as dust, debris, and vibrations. Roller chains are built to be durable and resistant to these challenging environments. They are constructed from high-quality materials and undergo heat treatment processes to enhance their strength and wear resistance.
3. Versatility: Roller chains can be used in various construction equipment applications, including excavators, loaders, bulldozers, cranes, and concrete mixers. They can efficiently transmit power from the engine to different components such as wheels, tracks, and attachments, allowing the equipment to perform a wide range of tasks.
4. Cost-Effectiveness: Roller chains offer a cost-effective solution for power transmission in construction equipment. They have a relatively low initial cost compared to alternative systems, and their durability and long service life contribute to lower maintenance and replacement costs over time.
5. Easy Installation and Maintenance: Roller chains are easy to install and maintain, requiring regular lubrication and periodic inspection for wear and proper tension. Maintenance tasks can be performed on-site, reducing downtime and increasing equipment availability.
It’s important to note that proper chain selection, sizing, and maintenance are crucial for ensuring optimal performance and longevity in construction equipment applications. Following the manufacturer’s guidelines and recommendations for chain installation, lubrication, and tensioning is essential to maximize the efficiency and reliability of the power transmission system.
Can roller chains be repaired or must they be replaced?
When it comes to roller chains, repair options are limited, and in most cases, replacement is recommended. Here’s a detailed answer to the question:
1. Limited Repair Options: Roller chains are typically not designed to be easily repaired. The individual components of the chain, such as the pins, bushings, and rollers, undergo wear and fatigue over time, making it difficult to restore the chain to its original condition through repair.
2. Safety Considerations: Roller chains play a critical role in transmitting power and ensuring the safe operation of machinery or equipment. Any repair attempt that compromises the chain’s integrity or reduces its load-carrying capacity can pose safety risks. Therefore, it is generally recommended to replace worn or damaged roller chains to maintain the highest level of safety.
3. Cost-Effectiveness: In most cases, replacing a worn or damaged roller chain is more cost-effective than attempting to repair it. The cost of labor, specialized tools, and the uncertainty of the repaired chain’s performance and lifespan make replacement a more viable option.
4. System Integration: Roller chains are often part of a larger system or machinery. In some cases, repairing a single chain link or component may disrupt the system’s overall performance and cause compatibility issues. Replacing the chain ensures proper integration and avoids potential complications.
While repair options for roller chains are limited, regular inspection and maintenance can help identify wear or damage early on. Timely replacement of worn or damaged chains is crucial to prevent unexpected failures, reduce downtime, and maintain the efficiency and safety of the machinery or equipment.
editor by CX 2023-08-29
China OEM Agricultural Rice Conveyor Roller Chain Transmission Chain with X348 X458 X678
Product Description
About Factory
With more than 18 years’ histiory, we are a professinal manufacturer for drop forged products such as forged chain (X348 X458 X658 X678 X698 F100 F160), scraper chain (10160, 14218, 14226, 142N), conveyor trolley (X348, X458, X678, XT160), and drive chain (X348, X458, X678), and so forth standard moulds of chain.
Besides, we can also produce as per your drawing or sample, special link chain, pusher, pin and plate, according to customers’ unique requirements.
Product Description
1) Material: Alloy steel, 40Cr, 42CrMo and so on.
2) Types: Standard types, X348 X458 X678, and so on. (Or as per your drawing)
3) Process: Moulding→Forging→Polishing & Blasting→Fine machining→Heat treatment→Blasting→Inspecting & testing→Packing
Product Show
Technical Data
| Model | Dimension | Weight (Kg) | Material | Hardness | Working Load (KN) | Limit Load (KN) | ||||||
| P | T | C | S | F | R | D | ||||||
| 10160B | 101.6 | 24 | 36 | 13 | 14 | 6 | 14 | 0.32 | 20CrMnTi | Surface HRC56-64° Depth 0.6-1.2mm |
18 | 100 |
| 10160 | 101.6 | 30 | 36 | 13 | 14.5 | 9 | 14 | 0.36 | 20CrMnTi | Surface HRC56-64° Depth 0.6-1.2mm | 21.6 | 120 |
| 14218 | 142 | 42 | 50 | 19 | 20.5 | 11 | 25 | 1.15 | 20CrMnTi | Surface HRC56-64° Depth 0.6-1.2mm | 48.6 | 270 |
| 14226 | 142 | 62 | 50 | 28 | 30 | 15 | 25 | 1.75 | 20CrMnTi | Surface HRC56-64° Depth 0.6-1.2mm | 61.2 | 340 |
| 2571 | 200 | 66 | 60 | 30 | 32 | 18 | 30 | 2.8 | 20CrMnTi | Surface HRC56-64° Depth 0.6-1.2mm | 72 | 400 |
| 26014 | 260 | 70 | 75 | 31 | 33 | 20 | 34 | 5.2 | 20CrMnTi | Surface HRC56-64° Depth 0.6-1.2mm | 135 | 750 |
| 142N | 142 | 43 | 50 | 19 | 22 | 12.5 | 25 | 1.2 | 40Cr | Quench HRC36-44° | 75.6 | 420 |
| 150D | 142 | 42 | 50 | 19 | 20.5 | 11 | 25 | 1.15 | 40Cr | Quench HRC36-44° | 75.6 | 420 |
| MG20 | 200 | 70 | 50 | 27 | 29 | 17 | 35 | 3.78 | 40Cr | Quench HRC36-44° | 144 | 800 |
| MG20B | 200 | 70 | 50 | 27 | 29 | 17 | 30 | 3.82 | 40Cr | Quench HRC36-44° | 140.4 | 780 |
| MG20C | 200 | 70 | 50 | 27 | 29 | 17 | 28 | 3.85 | 40Cr | Quench HRC36-44° | 122.4 | 680 |
| MS32 | 200 | 42 | 50 | 20 | 22 | 12 | 25 | 1.4 | 40Cr | Quench HRC36-44° | 75.6 | 420 |
| MS55 | 200 | 80 | 70 | 35 | 38 | 25 | 28 | 4.36 | 40Cr | Quench HRC36-44° | 138.6 | 770 |
| 3006 | 200 | 65 | 70 | 30 | 33 | 24 | 32 | 3.6 | 40Cr | Quench HRC36-44° | 160.2 | 890 |
| MS63 | 250 | 70 | 80 | 30 | 33 | 20 | 32 | 4.93 | 40Cr | Quench HRC36-44° | 147.6 | 820 |
| S16 | 100 | 30 | 27 | 15 | 16 | 8 | 14 | 0.3 | 40Cr | Quench HRC36-44° | 16 | 88 |
| S20 | 125 | 34 | 33 | 17 | 18 | 8 | 17 | 0.37 | 40Cr | Quench HRC36-44° | 19.4 | 108 |
| S25 | 160 | 48 | 39 | 23 | 25 | 13 | 20 | 1.28 | 40Cr | Quench HRC36-44° | 55.8 | 310 |
| S30 | 142 | 46 | 49 | 22 | 23.5 | 14 | 25 | 1.3 | 40Cr | Quench HRC36-44° | 91.8 | 510 |
| Z16 | 100 | 40 | 35 | 18 | 20 | 12 | 17 | 0.4 | 40Cr | Quench HRC36-44° | 32.4 | 180 |
| Z20 | 125 | 50 | 46 | 24 | 26 | 15 | 20 | 0.67 | 40Cr | Quench HRC36-44° | 59.4 | 330 |
| Z20D | 125 | 52 | 60 | 24 | 26 | 16 | 26 | 1.15 | 40Cr | Quench HRC36-44° | 82.8 | 460 |
| Z25 | 160 | 58 | 55 | 28 | 30 | 18 | 25 | 2.25 | 40Cr | Quench HRC36-44° | 82.8 | 460 |
| Z25D | 160 | 66 | 64 | 29 | 31 | 22 | 28 | 2.6 | 40Cr | Quench HRC36-44° | 120.6 | 670 |
| Z30 | 142 | 64 | 50 | 29 | 30.5 | 18 | 25 | 1.8 | 40Cr | Quench HRC36-44° | 111.6 | 620 |
Products & Testing Equipments
Products Application
Packing & Delivery
Why Choose Us?
1. We are engaged in chain industry over 15 years with rich market experience. We keep improving production techniques. All the products have longer working life and have passed the market test.
2. We can design the correct chains with high quality material, good abrasion resistance, good corrosion, high strengthen and etc as per your request or the chain application.
3. We are the chain manufacturer; you can directly purchase the product from us with low price and high quality.
4. We have a professional team for international trade, they have abundant experiences and are always ready to solve problems for customers. So you have nothing to worry about.
5. We have the long-term cooperative forwarder who can give us the lowest freight. And it can help you to save the freight. What’s more, for the FCL, we will design the packages as per the container sizes with the largest capacity to save the shipping cost for both of us.
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
|---|
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Mining Equipment, Agricultural Machinery, Coating, Spraying, Mining, Slaughtering, Assembly |
| Surface Treatment: | Polishing |
| Samples: |
US$ 5/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can roller chains be used for power transmission in automotive applications?
Yes, roller chains can be used for power transmission in automotive applications. However, it’s important to note that roller chains are not commonly used as the primary method of power transmission in modern automotive systems. The automotive industry has largely transitioned to other technologies such as timing belts and gears for power transmission. Nevertheless, roller chains can still be found in some automotive components and systems. Here’s a detailed answer to the question:
1. Engine Timing: Roller chains are commonly used in internal combustion engines to drive the camshafts and synchronize the opening and closing of the engine’s valves. The timing chain ensures precise timing between the crankshaft and camshaft, allowing for efficient engine operation.
2. Transfer Cases: In certain four-wheel-drive and all-wheel-drive vehicles, roller chains are used in the transfer case to transmit power from the transmission to the front and rear axles. The roller chain in this application allows for smooth and efficient power transfer between the different drivetrain components.
3. Other Applications: While roller chains are not as prevalent in other automotive systems, they can be found in some secondary applications such as power steering systems, engine oil pumps, and accessory drives.
It’s important to consider the specific requirements of the automotive application when determining the suitability of a roller chain. Factors such as load capacity, speed, temperature, and environmental conditions need to be carefully evaluated. Additionally, regular maintenance and lubrication are crucial to ensure the longevity and reliable performance of the roller chain in automotive applications.
How do roller chains handle backstop or anti-reverse motion?
Roller chains are capable of handling backstop or anti-reverse motion through the use of specific chain attachments or additional components. Here’s a detailed answer to the question:
Backstop or anti-reverse motion is the ability of a system to prevent or control the reverse movement of a load. In applications where roller chains are required to handle backstop or anti-reverse motion, the following methods can be employed:
1. One-Way Clutch: A one-way clutch mechanism can be integrated into the system to allow the roller chain to transmit power in one direction while preventing reverse movement. This mechanism typically consists of a set of sprags or rollers that engage with the sprocket teeth in one direction and disengage in the reverse direction.
2. Ratchet and Pawl System: Another approach is the use of a ratchet and pawl system, where the roller chain is connected to a ratchet wheel with pawls that engage with the teeth of the wheel in one direction, allowing power transmission, and prevent reverse movement when the load tries to rotate in the opposite direction.
3. Overrunning Clutch: An overrunning clutch, also known as a freewheel, can be employed to allow the roller chain to transmit power in one direction and disengage in the reverse direction. This allows for smooth operation in applications where backstop or anti-reverse motion is required.
These mechanisms effectively enable the roller chain to handle backstop or anti-reverse motion by allowing power transmission in one direction and preventing reverse movement. The specific mechanism used depends on the application requirements and the desired level of control over the motion.
It’s important to consult the manufacturer’s guidelines and specifications when implementing backstop or anti-reverse motion in roller chain applications to ensure proper selection and installation of the appropriate mechanisms.
What are the signs of roller chain wear and when should it be replaced?
Roller chain wear is a natural occurrence due to the repetitive motion and load-bearing nature of the chain. Recognizing the signs of wear is important to ensure the safe and efficient operation of the chain. Here’s a detailed answer to the question:
1. Elongation: Roller chains can elongate over time due to wear on the pins, bushings, and rollers. To check for elongation, measure the distance between a specific number of links (e.g., 10 or 12) over a known length. If the measured distance exceeds the standard pitch length, it indicates chain elongation and the need for replacement.
2. Chain Slack: Excessive chain slack or sag is another sign of wear. When the chain becomes elongated, it fails to maintain the proper tension, resulting in increased slack. Excessive chain slack can cause poor engagement with sprockets, resulting in skipping or jumping and affecting the overall performance of the chain.
3. Misalignment: As a roller chain wears, it may start to misalign with the sprockets. This misalignment can cause the chain to ride unevenly on the sprocket teeth, leading to accelerated wear on the chain and sprockets. If you notice the chain consistently riding to one side of the sprocket, it may be a sign of wear and misalignment.
4. Chain Noise: Worn roller chains can produce increased noise during operation. Excessive wear on the chain components can cause rattling, clicking, or grinding sounds. Unusual noises should be investigated, as they may indicate significant wear or damage to the chain.
5. Visible Signs of Wear: Inspect the chain visually for signs of wear, such as rust, discoloration, or visible damage to the rollers, pins, or bushings. Excessive wear on these components can affect the chain’s ability to properly engage with the sprockets and transmit power efficiently.
When to replace a roller chain depends on various factors, including the severity of wear, the criticality of the application, and the manufacturer’s recommendations. It is generally recommended to replace a roller chain when it has elongated beyond the allowable limits, exhibits excessive wear, or shows signs of damage that can compromise its performance and safety.
Regular inspection and maintenance of roller chains are essential to identify signs of wear and ensure timely replacement. Replacing the chain at the appropriate time helps prevent unexpected failures, reduces downtime, and maintains the overall efficiency of the machinery or equipment.
editor by CX 2023-08-04
China OEM Agricultural Rice Conveyor Roller Chain Transmission Chain with X348 X458 X678
Product Description
About Factory
With more than 18 years’ histiory, we are a professinal manufacturer for drop forged products such as forged chain (X348 X458 X658 X678 X698 F100 F160), scraper chain (10160, 14218, 14226, 142N), conveyor trolley (X348, X458, X678, XT160), and drive chain (X348, X458, X678), and so forth standard moulds of chain.
Besides, we can also produce as per your drawing or sample, special link chain, pusher, pin and plate, according to customers’ unique requirements.
Product Description
1) Material: Alloy steel, 40Cr, 42CrMo and so on.
2) Types: Standard types, X348 X458 X678, and so on. (Or as per your drawing)
3) Process: Moulding→Forging→Polishing & Blasting→Fine machining→Heat treatment→Blasting→Inspecting & testing→Packing
Product Show
Technical Data
| Model | Dimension | Weight (Kg) | Material | Hardness | Working Load (KN) | Limit Load (KN) | ||||||
| P | T | C | S | F | R | D | ||||||
| 10160B | 101.6 | 24 | 36 | 13 | 14 | 6 | 14 | 0.32 | 20CrMnTi | Surface HRC56-64° Depth 0.6-1.2mm |
18 | 100 |
| 10160 | 101.6 | 30 | 36 | 13 | 14.5 | 9 | 14 | 0.36 | 20CrMnTi | Surface HRC56-64° Depth 0.6-1.2mm | 21.6 | 120 |
| 14218 | 142 | 42 | 50 | 19 | 20.5 | 11 | 25 | 1.15 | 20CrMnTi | Surface HRC56-64° Depth 0.6-1.2mm | 48.6 | 270 |
| 14226 | 142 | 62 | 50 | 28 | 30 | 15 | 25 | 1.75 | 20CrMnTi | Surface HRC56-64° Depth 0.6-1.2mm | 61.2 | 340 |
| 2571 | 200 | 66 | 60 | 30 | 32 | 18 | 30 | 2.8 | 20CrMnTi | Surface HRC56-64° Depth 0.6-1.2mm | 72 | 400 |
| 26014 | 260 | 70 | 75 | 31 | 33 | 20 | 34 | 5.2 | 20CrMnTi | Surface HRC56-64° Depth 0.6-1.2mm | 135 | 750 |
| 142N | 142 | 43 | 50 | 19 | 22 | 12.5 | 25 | 1.2 | 40Cr | Quench HRC36-44° | 75.6 | 420 |
| 150D | 142 | 42 | 50 | 19 | 20.5 | 11 | 25 | 1.15 | 40Cr | Quench HRC36-44° | 75.6 | 420 |
| MG20 | 200 | 70 | 50 | 27 | 29 | 17 | 35 | 3.78 | 40Cr | Quench HRC36-44° | 144 | 800 |
| MG20B | 200 | 70 | 50 | 27 | 29 | 17 | 30 | 3.82 | 40Cr | Quench HRC36-44° | 140.4 | 780 |
| MG20C | 200 | 70 | 50 | 27 | 29 | 17 | 28 | 3.85 | 40Cr | Quench HRC36-44° | 122.4 | 680 |
| MS32 | 200 | 42 | 50 | 20 | 22 | 12 | 25 | 1.4 | 40Cr | Quench HRC36-44° | 75.6 | 420 |
| MS55 | 200 | 80 | 70 | 35 | 38 | 25 | 28 | 4.36 | 40Cr | Quench HRC36-44° | 138.6 | 770 |
| 3006 | 200 | 65 | 70 | 30 | 33 | 24 | 32 | 3.6 | 40Cr | Quench HRC36-44° | 160.2 | 890 |
| MS63 | 250 | 70 | 80 | 30 | 33 | 20 | 32 | 4.93 | 40Cr | Quench HRC36-44° | 147.6 | 820 |
| S16 | 100 | 30 | 27 | 15 | 16 | 8 | 14 | 0.3 | 40Cr | Quench HRC36-44° | 16 | 88 |
| S20 | 125 | 34 | 33 | 17 | 18 | 8 | 17 | 0.37 | 40Cr | Quench HRC36-44° | 19.4 | 108 |
| S25 | 160 | 48 | 39 | 23 | 25 | 13 | 20 | 1.28 | 40Cr | Quench HRC36-44° | 55.8 | 310 |
| S30 | 142 | 46 | 49 | 22 | 23.5 | 14 | 25 | 1.3 | 40Cr | Quench HRC36-44° | 91.8 | 510 |
| Z16 | 100 | 40 | 35 | 18 | 20 | 12 | 17 | 0.4 | 40Cr | Quench HRC36-44° | 32.4 | 180 |
| Z20 | 125 | 50 | 46 | 24 | 26 | 15 | 20 | 0.67 | 40Cr | Quench HRC36-44° | 59.4 | 330 |
| Z20D | 125 | 52 | 60 | 24 | 26 | 16 | 26 | 1.15 | 40Cr | Quench HRC36-44° | 82.8 | 460 |
| Z25 | 160 | 58 | 55 | 28 | 30 | 18 | 25 | 2.25 | 40Cr | Quench HRC36-44° | 82.8 | 460 |
| Z25D | 160 | 66 | 64 | 29 | 31 | 22 | 28 | 2.6 | 40Cr | Quench HRC36-44° | 120.6 | 670 |
| Z30 | 142 | 64 | 50 | 29 | 30.5 | 18 | 25 | 1.8 | 40Cr | Quench HRC36-44° | 111.6 | 620 |
Products & Testing Equipments
Products Application
Packing & Delivery
Why Choose Us?
1. We are engaged in chain industry over 15 years with rich market experience. We keep improving production techniques. All the products have longer working life and have passed the market test.
2. We can design the correct chains with high quality material, good abrasion resistance, good corrosion, high strengthen and etc as per your request or the chain application.
3. We are the chain manufacturer; you can directly purchase the product from us with low price and high quality.
4. We have a professional team for international trade, they have abundant experiences and are always ready to solve problems for customers. So you have nothing to worry about.
5. We have the long-term cooperative forwarder who can give us the lowest freight. And it can help you to save the freight. What’s more, for the FCL, we will design the packages as per the container sizes with the largest capacity to save the shipping cost for both of us.
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
|---|
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Mining Equipment, Agricultural Machinery, Coating, Spraying, Mining, Slaughtering, Assembly |
| Surface Treatment: | Polishing |
| Samples: |
US$ 5/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
Are there any special considerations for installing roller chains?
Proper installation of roller chains is crucial to ensure their optimal performance and longevity. Here are some key considerations for installing roller chains:
1. Alignment: Ensure proper alignment of the sprockets to prevent side loading and premature wear. The sprockets should be aligned parallel to each other and positioned at the correct distance according to the chain’s pitch.
2. Tension: Proper chain tension is essential for smooth operation and to prevent excessive wear. Follow the manufacturer’s recommendations for the appropriate tension based on the specific chain type and application. It’s important to achieve the correct tension without over-tightening, as excessive tension can lead to increased stress and accelerated wear.
3. Lubrication: Apply the appropriate lubricant to the roller chain during installation. Lubrication helps reduce friction, wear, and heat generation. Follow the manufacturer’s recommendations for the type and frequency of lubrication based on the operating conditions and chain design. Ensure even distribution of lubricant along the chain’s length.
4. Sprocket Teeth Engagement: Check that the chain properly engages with the teeth of the sprockets. The chain should fit snugly into the sprocket teeth without excessive clearance or interference. Incorrect engagement can cause slippage, uneven wear, and premature failure.
5. Chain Length: Ensure that the chain length is appropriate for the application. Avoid excessive slack or excessive tension by adjusting the chain length accordingly. An incorrectly sized chain can lead to poor performance, increased wear, and potential damage to the chain and sprockets.
6. Protection: Consider using chain guards or covers to protect the roller chain from external contaminants such as dust, dirt, or debris. This helps minimize wear and extends the chain’s lifespan, particularly in harsh or dirty environments.
7. Regular Inspection: Regularly inspect the roller chain and sprockets for signs of wear, damage, or misalignment. Monitor the chain’s performance and address any issues promptly to avoid further damage and prevent unexpected downtime.
8. Proper Tools and Techniques: Use appropriate tools and techniques during installation to ensure accuracy and prevent damage to the chain or components. Follow the manufacturer’s guidelines or consult with experts for specific installation instructions.
By following these considerations and best practices, you can ensure proper installation of roller chains and maximize their performance and durability in your application.
Can roller chains be used in underwater applications?
Roller chains are not typically recommended for direct use in underwater applications due to the potential for corrosion and water ingress. However, with appropriate modifications and additional protective measures, roller chains can be adapted for certain underwater applications. Here’s a detailed answer to the question:
1. Corrosion Resistance: In underwater environments, corrosion is a significant concern. Roller chains can be manufactured from corrosion-resistant materials such as stainless steel or coated with anti-corrosion treatments to mitigate the effects of exposure to water and moisture.
2. Sealing and Waterproofing: Special seals, O-rings, or protective covers can be installed to prevent water ingress into the chain’s internal components. These seals help to maintain lubrication and protect against corrosion, ensuring reliable operation even in wet conditions.
3. Lubrication Selection: Choosing the appropriate lubricant is crucial for underwater applications. Lubricants with excellent water resistance and corrosion protection properties should be selected to provide long-lasting lubrication in the submerged environment.
4. Maintenance and Inspection: Regular maintenance and inspection are essential to monitor the condition of the roller chain in underwater applications. This includes checking for signs of corrosion, lubricant degradation, or seal damage. Prompt replacement of worn or damaged components is necessary to prevent chain failure and ensure optimal performance.
It’s important to consult with experts or manufacturers experienced in underwater applications to determine the suitability of roller chains for specific underwater environments. They can provide guidance on the necessary modifications, materials, and maintenance practices to ensure the safe and reliable operation of roller chains in such conditions.
What materials are roller chains typically made of?
Roller chains are typically made from various materials, each offering unique properties and advantages. Here’s a detailed answer to the question:
1. Carbon Steel: Carbon steel is the most common material used for roller chains. It provides good strength, durability, and wear resistance. Carbon steel chains are suitable for a wide range of applications and offer a cost-effective solution.
2. Stainless Steel: Stainless steel roller chains are chosen for their excellent corrosion resistance. They are ideal for applications where exposure to moisture, chemicals, or high humidity is expected. Stainless steel chains are commonly used in food processing, pharmaceutical, and outdoor applications.
3. Alloy Steel: Alloy steel roller chains are designed to withstand high loads and offer superior strength and durability. They are commonly used in heavy-duty applications, such as construction equipment, agricultural machinery, and mining equipment.
4. Nickel-Plated Steel: Nickel-plated roller chains provide an added layer of corrosion resistance. The nickel plating helps protect the chain against rust and provides a smooth surface, reducing friction and wear. These chains are often used in applications where both corrosion resistance and aesthetic appearance are important.
5. Plastic: In certain applications, plastic roller chains are used for their lightweight, non-corrosive, and low-noise properties. Plastic chains are commonly found in industries such as packaging, electronics, and conveyors.
6. Coatings: Some roller chains may also have specialized coatings to enhance their performance. Examples include zinc plating for improved corrosion resistance, lubricant coatings for reduced friction, or specialized coatings for specific applications.
The choice of material for a roller chain depends on factors such as the application requirements, operating conditions, load capacity, corrosion resistance, and budget. It’s important to consider these factors and consult with roller chain manufacturers to select the most suitable material for your specific application.
editor by CX 2023-08-02
China Best Sales Power Transmission Industrial Large Rollers Large Size Conveyor Scrapper Dryer Double Side with Attachments Flaged Roller Chain
Product Description
Product Description
Pitch P=100, 125, 150, 152.4, 160, 200mm with attached plate conveyor chain according to drawing
Rollers are available: small roller (S type), large roller (P type), convex edge roller (F type)
Roller diameters are 36, 42, 50, 60, 70, 85, 100, 120mm etc.
Chain plates are available: single side horizontal CZPT plate attached plate, single side bent plate with ears and double holes type A2, double side bent plate type K2. The chain plate thickness is 4, 5, 6, 7, 8, 10, 12 mm. The width of the chain plate is 25, 30, 35, 40, 50, 60, 70 mm, etc.
Pin diameters are 10, 12, 15, 18, 21, 25mm, etc.
M series metric conveyor chains are available in the following models: M56, M80, M112, M160, M224, M315.
M315,the dimensions are in accordance with the standard GB8350-87.
And can be matched with sprockets.
Product Attribute
| Product Name | Conveyor Chians |
| Available materials | carbon steel, alloy steel,stainless steel |
| OEM customisation according to your requirements | |
| Surface Treatment | Shot peening, Zinc-plated, Nickel-plated, Anodized, etc. |
| Performance | High temperature resistant Abrasion resistant |
| Reference standards | ISO,DIN,ANSL |
| Customised drawings | YES |
| Certificates | ISO9001:2008 SGS brand TV |
| Delivery time | 20 days for samples. 45 days for official order. |
| Packaging | Plastic Bag + Cardboard Box + Wooden |
Product Parameters
Our Advantages
Company Advantages:
Own Import & Export License, The TV trade mark registered successfully in many countries, Sales network spread all over China, Products export to 65 countries in 5 continents.
Membership:
1. The member of China General Machine Components Industry Association.
2. The member of China Chain Transmission Association.
3. The member of China Chain Standardization Association.
4. The member of China Agricultural Association Machinery Manufacturers.
With our excellent trained staffs and workers, advanced and efficient equipments, completely sales network, strict QA systems. You are confidence that our premium qualified chain can meet all customers’ specification and strictest quality standards.
Please do not hesitate to contact us for more information on how TransVision products can meet your industries demands at highly competitive pricing.
Quality First, Clients Uppermost.
Product Categories
WHY CHOOSE US
Comprehensive Product Portfolio We produce and supply a wide range of power transmission
products including drive chains, leaf chains, conveyor chains, agricultural chains, sprockets, and
couplings. This one-store-for-all shopping experience will significantly reduce your searching costs while
guarantee youfind what you want at 1 click.
Value Choice Products Our products are the best combination of quality and price, and you get what
you want within your budgets
Seasoned Sales Associates and Engineers We have 15 seasoned sales associates and 5 engineers;
on our team at your disposal any time when you need a helping hand. They are well trained with industry
know-now and will always respond to your requests within 24 hours.
100% Customer Retention Rate Our regular customers from overseas come back not just for our
premium quality products, but for the superior services that we’ve provided over the years.
FAQ
Q1: What’s your average lead time?
A: It varies. Our regular end-to-end lead time is 1-2 months.. We also provide express shipments for rush orders. For details,please consult our sales associate.
Q2: Is your price better than your competitors given the same quality?
A: Definitely YES. We provide the most competitive price in the power transmission industry. If price disparity exists, we’ll be more than happy to do a price match.
Q3: Can you make chains according to my CAD drawings?
A: Yes. Besides the regular standard chains, we produce non-standard and custom-design products to meet the specific technical requirements. In reality, a sizable portion of our production capacity is assigned to make non-standard products.
Q4: Can we inspect the goods before shipment?
A: Yes. You or your representative or any third-party inspection party assigned is allowed access to our facility and do the inspection.
Q5: What kind of payment method is acceptable for your mill?
A: We’re flexible. We take T/T, L/C, or any other online payment methods so long as it’s applicable for you.
Q6: What if I have any other questions?
A: Whenever in doubt, you’re always encouraged to consult our sales associate any time – They will help you to your satisfaction.
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
|---|
| Material: | Alloy |
|---|---|
| Structure: | Hollow Chain |
| Surface Treatment: | Electroplating |
| Customization: |
Available
| Customized Request |
|---|
What are the benefits of using a roller chain in agricultural machinery?
Roller chains offer several advantages when used in agricultural machinery:
1. High Strength and Durability: Roller chains are designed to withstand heavy loads and harsh operating conditions commonly found in agricultural machinery. They are built with robust materials and precision engineering, making them capable of handling the demanding requirements of agricultural applications.
2. Efficient Power Transmission: Roller chains provide efficient power transmission from the engine to various agricultural components such as harvesters, tractors, and conveyors. They have low frictional losses, allowing for efficient transfer of torque and minimizing power wastage.
3. Wide Range of Sizes and Configurations: Roller chains are available in various sizes, pitches, and configurations, allowing them to be used in different types of agricultural machinery. This versatility enables manufacturers to select the appropriate chain for specific applications, ensuring optimal performance and reliability.
4. Versatile and Reliable: Roller chains can be used in a wide range of agricultural machinery, including harvesters, combines, planters, balers, and more. They provide reliable power transmission and can operate in diverse agricultural environments, including fields, orchards, and livestock facilities.
5. Easy Maintenance: Roller chains are relatively easy to maintain. Regular lubrication and periodic inspection are essential to ensure smooth operation and prevent premature wear. With proper maintenance, roller chains can have a long service life, reducing downtime and maintenance costs for agricultural machinery.
6. Cost-Effective Solution: Roller chains offer a cost-effective solution for power transmission in agricultural machinery. They are typically more affordable compared to alternative drive systems, such as gears or belts, while still providing reliable and efficient performance.
7. Adaptability to Variable Speeds: Agricultural machinery often requires variable speed control based on specific tasks or crop conditions. Roller chains can handle variable speeds effectively, allowing for precise control and adjustment to meet the varying demands of agricultural operations.
Overall, the use of roller chains in agricultural machinery offers durability, efficiency, versatility, and cost-effectiveness. They provide reliable power transmission, enabling agricultural equipment to operate efficiently and effectively in demanding farming environments.
Can roller chains be used for power transmission in pumps and compressors?
Yes, roller chains can be used for power transmission in pumps and compressors. Here’s a detailed answer to the question:
1. Power Transmission: Roller chains are widely used in various industries for transmitting power between rotating components. In pumps and compressors, roller chains can efficiently transfer power from the motor to the impeller or compressor wheel, enabling the pumping or compression action.
2. Versatility: Roller chains are available in different sizes, pitches, and configurations, making them suitable for various power transmission requirements. They can accommodate a wide range of power levels and speeds, allowing pumps and compressors to operate effectively in different applications and conditions.
3. Load Handling: Pumps and compressors typically involve dynamic loads due to the movement of fluids and gases. Roller chains are designed to handle these dynamic loads effectively. The multiple rollers and pins in the chain distribute the load evenly, minimizing stress concentrations and ensuring smooth power transmission.
4. Durability: Roller chains are known for their durability and resistance to wear. They are designed to withstand demanding operating conditions, including high speeds, fluctuating loads, and exposure to contaminants. Proper lubrication and maintenance further enhance their longevity and reliability in pump and compressor applications.
5. Easy Installation and Maintenance: Roller chains offer ease of installation and maintenance. They can be easily installed, adjusted, and tensioned to ensure proper alignment and operation. Routine maintenance tasks such as lubrication and inspection can help optimize chain performance and identify any potential issues.
It’s important to select the appropriate roller chain based on the specific requirements of the pump or compressor, considering factors such as power transmission capacity, speed, load characteristics, and environmental conditions. Regular inspection and maintenance are crucial to ensure optimal performance and to detect any signs of wear or damage that may require replacement or repair.
Can roller chains be used in high-temperature environments?
Yes, roller chains can be used in high-temperature environments, but it depends on the specific type of roller chain and the temperature range involved. Here is a detailed answer to the question:
1. Heat-resistant materials: Roller chains intended for high-temperature applications are typically made from heat-resistant materials such as stainless steel or alloy steels that can withstand elevated temperatures without significant deformation or loss of strength.
2. Lubrication: Proper lubrication is crucial for the operation of roller chains in high-temperature environments. Special high-temperature lubricants are available that can withstand the elevated temperatures without breaking down or evaporating, ensuring effective lubrication and reducing wear.
3. Heat treatment: Some roller chains undergo specific heat treatment processes to enhance their resistance to high temperatures. Heat treatment can improve the chain’s strength, hardness, and resistance to thermal expansion, enabling it to perform reliably in hot conditions.
4. Design considerations: Roller chain manufacturers take into account the effects of high temperatures on the chain’s performance and design features that mitigate these effects. This may include factors such as increased clearances, heat dissipation mechanisms, and special coatings or finishes to protect against corrosion or oxidation.
5. Temperature limitations: While roller chains can handle elevated temperatures, there are limits to their temperature resistance. The maximum temperature at which a roller chain can operate depends on factors such as the material, lubrication, load, and speed. It is crucial to consult the manufacturer’s specifications and guidelines to ensure the chain is suitable for the intended temperature range.
It is important to note that using roller chains in high-temperature environments may require additional precautions, such as proper ventilation, heat shielding, or periodic inspections to monitor chain performance and ensure safety and reliability. Consulting with experts or chain manufacturers is recommended to determine the most suitable roller chain for specific high-temperature applications.
editor by CX 2023-07-31
China Standard 08B ISO Standard Stainless Steel Industrial Transmission Roller Chain with High Tensile Strength for Drving Machine
Product Description
Product Description
1. Standard : ISO /DIN /ANSI
2. Model : 25-1; 35-1; 40-1; 50-1; 60-1; 80-1; 1/8822 0571 -57152031 Fax: 86~/8822 0571 -57152030
Http://kasinchain
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car |
| Surface Treatment: | Oil Blooming |
| Structure: | Roller Chain |
| Material: | Stainless Steel |
| Type: | Short Pitch Chain |
| Samples: |
US$ 8/Meter
1 Meter(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the key differences between single-strand and multi-strand roller chains?
Single-strand and multi-strand roller chains are two variations of roller chains with distinct characteristics. Here’s a detailed answer to the question:
1. Structure: Single-strand roller chains consist of a single row of links, while multi-strand roller chains have two or more parallel rows of links running side by side.
2. Load Capacity: Multi-strand roller chains generally have a higher load capacity compared to single-strand chains. The additional strands distribute the load across multiple rows of links, increasing the overall strength and load-carrying capacity of the chain.
3. Width: Multi-strand roller chains are wider than single-strand chains due to the presence of multiple rows of links. The increased width provides additional surface area for load distribution and enhances the chain’s overall stability and strength.
4. Speed Limit: Single-strand roller chains typically have a higher speed limit compared to multi-strand chains. The presence of multiple strands in multi-strand chains can create more friction and resistance, limiting their speed capability.
5. Tolerance to Misalignment: Multi-strand roller chains generally have better tolerance to misalignment compared to single-strand chains. The multiple rows of links allow for slight misalignments between sprockets, providing some flexibility and accommodating minor deviations without compromising the chain’s performance.
6. Installation Complexity: Single-strand chains are generally easier to install and align compared to multi-strand chains. The simplicity of a single row of links reduces the complexity of installation and reduces the chances of misalignment.
7. Application Suitability: Single-strand roller chains are commonly used in applications where moderate loads and higher speeds are required, such as bicycles, motorcycles, and light machinery. Multi-strand roller chains are preferred for heavy-duty applications that involve high loads, such as industrial machinery, conveyors, and heavy equipment.
When selecting between single-strand and multi-strand roller chains, factors such as the magnitude of the load, operating speed, alignment requirements, and application-specific considerations should be taken into account to ensure optimal chain performance and longevity.
How do roller chains handle angular misalignment between sprockets?
Roller chains are designed to accommodate a certain degree of angular misalignment between sprockets. Here’s a detailed answer to the question:
1. Flexibility: Roller chains have inherent flexibility, allowing them to adapt to slight misalignments between sprockets. The chain links can articulate and adjust their position to compensate for the angular misalignment. This flexibility helps to reduce stress on the chain and the sprockets.
2. Chain Articulation: The individual chain links in a roller chain are connected by pins, allowing them to rotate and articulate as the chain engages with the sprockets. This articulation enables the chain to follow the angular movement of the sprockets and maintain proper engagement. It helps to distribute the load evenly across the chain and minimize concentrated stresses on individual chain links.
3. Tolerance for Misalignment: Roller chains have a certain tolerance for angular misalignment between the sprockets. The exact amount of misalignment that a chain can handle depends on factors such as chain size, pitch, and design. However, it’s important to note that excessive misalignment can lead to accelerated wear, increased noise, and reduced chain life.
4. Proper Alignment: While roller chains can tolerate some degree of angular misalignment, it’s still essential to aim for proper sprocket alignment whenever possible. Proper alignment helps to optimize chain performance, minimize wear, and extend the lifespan of the chain and sprockets. Aligning the sprockets correctly ensures that the chain engages smoothly and uniformly with the sprocket teeth, reducing the risk of premature wear or failure.
5. Regular Inspection and Maintenance: To ensure optimal performance and longevity, it’s important to regularly inspect the roller chain system for any signs of misalignment or excessive wear. Routine maintenance, such as lubrication and tension adjustment, helps to mitigate the effects of misalignment and promotes smooth operation.
While roller chains can handle a certain degree of angular misalignment, it’s always recommended to minimize misalignment and strive for proper sprocket alignment to ensure optimal performance, efficiency, and longevity of the chain and sprocket system.
editor by CX 2023-07-28
China Professional Conveyor Agriculture Chain Roller Chain with Scraper
Product Description
Drop Forged Chains “Y” Serial
FEATURES
• It consists of forged steel links, which can be equipped with various plastic or steel scrapers. The connection pin between these links is in a circlip version.
• Special heat treated alloy steel,drop forged and precision machined, with case hardened.
• High strength, strong load-carrying capability.
• Extremely hard exterior surface and superior wear
resistance.
TECHNICAL SPECIFICATIONS
| Model | P (mm) |
H (mm) |
B (mm) |
D (mm) |
b (mm) |
T (mm) |
Breaking Load (Min.) |
Material |
| P100 | 100 | 30 | 33 | 14 | 15.5 | 13 | 140KN | 40Cr |
| P125-B | 125 | 35 | 34 | 17 | 17 | 8 | 150KN | 40Cr |
| P142 | 142 | 50.8 | 43 | 25 | 19 | 12.2 | 180KN | 20CrMnTi |
| 300KN | 40Cr | |||||||
| P142H | 142 | 50 | 62 | 25 | 29 | 15 | 280KN | 20CrMnTi |
| 460KN | 40Cr | |||||||
| P160 | 160 | 40 | 48 | 20 | 22.5 | 20 | 240KN | 40Cr |
| P200 | 200 | 64 | 50 | 32 | 23 | 15 | 390KN | 40Cr |
| P200-E | 200 | 45 | 42 | 20 | 20 | 12.2 | 200KN | 40Cr |
Note: Customised sizes and material are available CZPT request
Roller Conveyor Chains
FEATURES
• It consists of a combination of inner and outer links.
• The bush/pin connections between the links are available in a circlip, split pin, or a riveted version.
• The steel scrapers can be either bent or welded.
• UHMWPE lights are suggested to attach to the scrapers for more eficiency and high wear resistance.
GLF Type
TECHNICAL SPECIFICATIONS
| Model | Pitch (P) |
Scraper Distance (P1) |
Inner Width (b) |
Plate Width (B) |
T1 | T2 | Roller Dia. (D) |
Bush Dia. (D2) |
Pin Dia (D1) |
Chain Width (L) |
E1 | E2 | Number of Holes (n) |
d | Breaking Load in KN (Min.) |
| GLF66.675 (6)D×182 |
66.675 | 266.7 | 26 | 30 | 6 | 6 | 22.23 | 12.7 | 182 | 90 | 150 | 4 | 9 | 130 | |
| GLF66.675 (6)D×215 |
66.675 | 266.7 | 26 | 30 | 6 | 6 | 22.23 | 12.7 | 215 | 95 | 195 | 4 | 9 | 130 | |
| GLF66.675 (6)D×295 |
66.675 | 266.7 | 26 | 30 | 6 | 6 | 22.23 | 12.7 | 295 | 95 | 195 | 4 | 9 | 130 | |
| GLF100 (6)D×170 |
100 | 200 | 38 | 40 | 6 | 6 | 36 | 21.6 | 16 | 170 | 115 | 2 | 9 | 220 | |
| GLF100 (6)D×225 |
100 | 200 | 38 | 40 | 6 | 6 | 36 | 21.6 | 16 | 225 | 104 | 194 | 4 | 9 | 220 |
| GLF100 (6)D×294 |
100 | 200 | 38 | 40 | 6 | 6 | 36 | 21.6 | 16 | 294 | 115 | 245 | 4 | 9 | 220 |
| GLF100 (5)×225 |
100 | 200 | 28 | 30 | 5 | 5 | 22.23 | 14.27 | 225 | 95 | 195 | 4 | 9 | 90 | |
| GLF125 (8)D×285 |
125 | 500 | 50 | 50 | 8 | 8 | 32 | 19.9 | 285 | 155 | 255 | 4 | 9 | 220 | |
| GLF125 (6)×235 |
125 | 250 | 32.5 | 40 | 6 | 6 | 28.58 | 20 | 14.27 | 235 | 95 | 195 | 4 | 9 | 170 |
| GLF160 (6)×290 |
160 | 320 | 27 | 45 | 6 | 6 | 32 | 20 | 14.27 | 290 | 193 | 2 | 9 | 193 |
GLR Type
TECHNICAL SPECIFICATIONS
| Model | Pitch (P) |
Scraper Distance (P1) |
Inner Width (b) |
Plate Width (B) |
T1 | T2 | Roller Dia. (D) |
Bush Dia. (D2) |
Pin Dia (D1) |
Chain Width (L) |
E1 | E2 | Number of Holes (n) |
d | Breaking Load in KN (Min.) |
| GLR66.675 | 66.675 | 266.7 | 27.5 | 30 | 6 | 6 | 24 | 13 | 130 | 102 | 32 | 4 | 9 | 90 | |
| GLR100 | 100 | 200 | 38 | 40 | 6 | 6 | 36 | 21.6 | 16 | 130 | 102 | 32 | 4 | 9 | 220 |
Other products of our conveyor parts:
Could you please send me inquiry for details?
| Material: | Steel |
|---|---|
| Structure: | Roller Chain |
| Surface Treatment: | Oxygenation |
| Transport Package: | Pallet |
| Specification: | GLF, GLR |
| Trademark: | Yutung |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Are there any environmental considerations when using roller chains?
Yes, there are several environmental considerations to keep in mind when using roller chains. Here’s a detailed answer to the question:
1. Lubricants: The choice of lubricant for roller chains can have an environmental impact. It’s important to select lubricants that are environmentally friendly and comply with any relevant regulations. Biodegradable lubricants or those with low toxicity are often preferred to minimize environmental harm in case of leaks or spills.
2. Contamination: Roller chains can be susceptible to contamination from dust, dirt, or other particles present in the operating environment. Contaminants can accelerate wear and reduce the lifespan of the chain. Implementing proper sealing measures, such as using protective covers or enclosures, can help prevent contamination and maintain chain performance.
3. Noise and Vibration: Roller chains can generate noise and vibration during operation, which may have environmental implications, especially in noise-sensitive areas. Employing noise reduction measures, such as using noise-dampening materials or implementing sound barriers, can help mitigate the impact of chain noise on the surrounding environment.
4. Corrosion Protection: In corrosive environments, protecting the roller chain from corrosion is crucial. Corrosion not only affects the performance and lifespan of the chain but can also lead to the release of harmful substances into the environment. Using corrosion-resistant materials or applying appropriate coatings can help minimize environmental risks.
5. Energy Efficiency: Roller chains should be properly tensioned and maintained to ensure efficient power transmission. By optimizing the performance of the chain, energy consumption can be minimized, resulting in reduced environmental impact.
6. Recycling and Disposal: When roller chains reach the end of their lifespan, proper disposal or recycling should be considered. Some components of the chain, such as metal links, can be recycled to minimize waste and conserve resources. Local regulations and recycling facilities should be consulted for guidance on the proper disposal or recycling methods.
It’s important to assess the specific environmental requirements and regulations in the operating environment and choose roller chain solutions that align with sustainable practices and minimize any negative environmental impacts.
What are the limitations of using roller chains in certain applications?
Roller chains are versatile and widely used in various applications, but they do have some limitations to consider. Here’s a detailed answer to the question:
1. Speed Limitations: Roller chains have a practical speed limit due to factors such as chain length, centrifugal forces, and roller-to-sprocket engagement. At high speeds, the centrifugal forces can cause excessive chain vibration and increase wear, potentially leading to chain failure. In such cases, alternative power transmission systems like gears or belts may be more suitable.
2. Precision Requirements: Roller chains require proper alignment and tensioning for efficient operation. In applications that demand high precision, such as precision machinery or robotics, the inherent flexibility and slight elongation of roller chains may not meet the desired accuracy requirements. In such cases, alternative systems like timing belts or direct drive solutions may be preferred.
3. Environmental Limitations: Roller chains may not be suitable for certain environments with extreme temperatures, corrosive substances, or high levels of contamination. Harsh conditions can accelerate chain wear, reduce lubrication effectiveness, or cause corrosion. In these situations, specialized chains with appropriate coatings or alternative power transmission systems may be necessary.
4. Noise and Vibration: Roller chains can generate noise and vibrations during operation, particularly when not properly tensioned or maintained. In applications where noise or vibration is a concern, such as in noise-sensitive environments or precision machinery, additional measures like chain tensioners, vibration dampening, or alternative drive systems may be required.
5. Size and Space Constraints: Roller chains have a certain physical size and require appropriate clearance for installation. In applications with limited space or tight packaging requirements, alternative power transmission systems like compact belts or direct drives might be more suitable.
It’s important to carefully evaluate the specific requirements and constraints of each application when considering the use of roller chains. Alternative power transmission systems may be more suitable in certain cases, and consulting with experts or manufacturers can help determine the best solution for the intended application.
What are the best practices for maintaining roller chains?
Maintaining roller chains is crucial for their optimal performance, longevity, and reliability. Here are some best practices for maintaining roller chains:
1. Regular Lubrication: Proper lubrication is essential for reducing friction, preventing wear, and extending the life of the chain. Follow the manufacturer’s recommendations for the type and frequency of lubrication. Apply lubricant evenly along the chain, ensuring it reaches the inner rollers and bushings.
2. Cleanliness: Keep the roller chain clean and free from contaminants such as dirt, debris, and excess lubricant. Regularly inspect and clean the chain to remove any build-up that can contribute to wear and performance issues.
3. Tension Adjustment: Monitor the chain tension regularly and make adjustments as needed to ensure it remains within the manufacturer’s recommended range. Proper tension reduces stress on the chain and sprockets, minimizing wear and improving performance.
4. Alignment: Check the alignment of the sprockets to ensure they are properly aligned. Misaligned sprockets can cause uneven wear and premature failure of the chain. Adjust or replace the sprockets as necessary to maintain proper alignment.
5. Inspection: Regularly inspect the roller chain for signs of wear, damage, or elongation. Look for loose or damaged links, excessive wear on the sprocket teeth, or signs of fatigue. Replace any worn or damaged components promptly to prevent further damage and ensure safe operation.
6. Environmental Considerations: Consider the operating environment and take necessary precautions. In corrosive or high-temperature environments, use appropriate coatings or materials that offer resistance to corrosion and heat. In dirty or abrasive environments, install guards or shields to protect the chain from debris.
7. Training and Documentation: Provide proper training to maintenance personnel on roller chain maintenance and inspection procedures. Keep records of maintenance activities, including lubrication schedules, tension adjustments, and component replacements. This documentation helps track maintenance history and identifies patterns or potential issues.
8. Periodic Replacement: Despite regular maintenance, roller chains will eventually wear out. Establish a replacement schedule based on the chain’s expected lifespan and operating conditions. Replace the chain when it exhibits excessive wear, elongation, or signs of fatigue to prevent sudden failures.
By following these best practices, you can optimize the performance, lifespan, and reliability of roller chains, reducing downtime and ensuring the smooth operation of your machinery or equipment.
editor by CX 2023-07-25