Automatic Die-Cutting and Creasing with Stripping Machine

Automatic Die-Cutting and Creasing with Stripping Machine

MY E Sequence Semi computerized die-cutting and creasing device

  1. Technical specs:
Product Unit MY1two00E MY1300E MY1five00E
Max. Paper Size  mm 1200X780 1300*960 1500X1100
Min. Paper Dimensions mm 350X350 400*410 500X410
Max. Die-reducing Measurement mm 1180X760 1280*940 1480X1080
Max. Speed sh/h -5000 -4600 -4000
Max. Working Pressure T 300 300 300
Max. Paper Thickness mm 1-7 one-7 one-7
Die-reducing Precision mm ±0.5 ±0.5 ±0.five
Whole Electrical power KW 15 fifteen 19
Overall Excess weight T 12500 14000 17000
General Dimension mm 6730*4000*2145 7250*4100*2145 7700*4600*2205
  1. Features of the machine:

Primary Characteristics:

  1. The Bobst kind minimize framework tends to make the chopping system motion like a scissor, it will comprehend a entire and less difficult minimize.
  2. Main worm gear makes use of alloy copper materials, after the experienced operator’s handbook scraping therapy and stringent regular screening, it can ensures the driving elements ten years existence.
  3. The main chains adopt imported British Renold brand, the variances of ten chains are significantly less than .2mm.
  4. The join amongst equipment box and driving shaft adopts sleeve and pin framework making certain a robust connection.
    1. Velocity:  

The device adopts frequency controller to attain stepless speed acceleration which can get to to 4500 moments for each hour. For the duration of true generation, it can typically run at 3600 to 4000 instances for every hour in accordance to the good quality of the board. If the top quality of the paper is great, a excellent operator even can run the equipment at 4200 moments per hrs CZPT feeling also challenging.

  1. Protection:

As it is demonstrated in the photo of the machine, the machine adopts rear portion paper feeding strategy which keeps the operator absent from the die-slicing element. The mounting and adjustment of the die plate is also completed outside the house of the die-cutting part with sensors and detectors at die-slicing portion to make sure that the equipment can not be commenced when the die-reducing plate is at adjustment position.
In addition to the sensors at die-slicing portion, there are sensor or approach switches at window portion to make the total equipment at monitoring standing to ensure its basic safety.

  1. Procedure usefulness:

There is Gentleman-device interface set up in the control panel which will shows the security position of the machine as effectively as malfunctions to facilitate the operator. Camera is also mounted in front of the operator for him/her to keep track of the operation position at the delivery component.

  1. Main Buildings and Essential Substance Utilized
    1. Four Principal Large Areas:

They are referring to: base station, relocating platform, higher system and machine wall. The bottom station is produced of grey solid iron -HT two hundred the relocating platform is ductile iron – QT forty two-ten and the device wall is high quality A3 steel.

  1. Main Travel:

The 11 KW Siemens Motor together with the pneumatic clutch, worm shaft and worm equipment varieties a shifting set to ensure stable pressure out set of not less than 300 tons.

The materials for the worm shaft is 40Cr with quenching treatment method and gear hardness HRC 45-50. the material for the worm is copper alloy – ZQAL9-four.
The bearing that is utilised is SKF. The bush is copper alloy ZQSn6-6-3.

  1. Die-cutting and Creasing Element:

The push is transferred by way of crank rod to pendulum which will provide the shifting platform to shift up and down to attain die-minimize and creasing objective.
The pendulum is made of substantial good quality ductile iron. The pendulum axis is done by induction harden with surface area hardness HRC 43-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely adhere to the specification of 1080 variety automated die-chopping and creasing device. When compared with automatic die-reducing and creasing equipment which is used for cardboard die-reducing, this type of semi-automatic die-slicing and creasing device is primarily used for corrugated board which demands considerably less pressure for die-slicing, in this scenario fairly some producers have made more compact width on the pendulum and scaled-down diameter on the pendulum shaft. We maintain broader pendulum and bigger diameter on its shaft to make our equipment very last for a more time existence.
The die-reducing plate employs 7 mm seventy five Crl plate which has a lot more hardness and lifestyle span than the manganese plate.  

  1. Board Conveying:

It adopts three-cam intermittent positioning unit to make sure the boarding conveying precise and steady.
The device makes use of gripper bar sort with 12A long joints chain which is much less in fat and considerably less shock to the intermittent device under the precondition to make sure the strength of the chain. The manufacturer of the chain is Remold U.K with higher specific and good quality. .    
The Gripper bar adopts aviation aluminum with three bridge variety- gentle in bodyweight and higher in strength.

  1. CZPT Part

The electrical components are created and assembled according to the CZPTpean CE normal and utilizes world extensive known manufacturer merchandise.

  1. Set up of Die

The die mounting and dismounting adopts facet withdrawing approaches which time preserving and straightforward for procedure.
There are two approaches for the fixation of the die-either by bolt or clippers which are subject to customer’s advice.
The chase locking is pneumatic which is simple, hassle-free and dependable.

  1. Particular People of Our Device:
    1. Clever And Special Entrance Lay Layout:

When compared with the card board sheet, the corrugated board has a lot more toughness. If the corrugated board abnormally reaches to the entrance lay, it will harm the front lay and the gripper bar when the front lay reaches to its highest place.
CZPTly the producers will set up sensors on this part to quit the machine when the paper is fed abnormally to the front lay. Nevertheless, when the equipment is working at the large pace, the inertia will carry the machine to run for a although to make the front lay to its highest position and then also injury the entrance lay and the gripper bar.
Our special layout is that when the irregular board feeding takes place and getting detected, the front lay can by no means reaches to its highest stage which makes cost-free from front lay and gripper bar damages since of abnormal paper feeding.
As it is our special design, so there is no photo to be shown below.

  1. Optional Supply System:

In accordance to the requirement of the consumer we can do the shipping and delivery platform either sq. type or E sort (as revealed in the picture) . If the consumer has sufficient pallets, he can pick square kind. If the customer does have enough pallet, he can decide on, E variety system for which will also provide four supply trolleys.      

  1. Pneumatic Preloading and Lifting Stage Device:

The preloading system is pneumatic driven. When a single paper dimensions is set, when you do other pile of preloading, there is no bother of you to reset the preloading gadget, you can just press the button and the equipment will do for you.
The lifting step device is also pneumatic to facilitate the conveying of the paper pile.

  1. Dancing Roller Feeding:

Very some of the die-reducing machine producers use immediate feeding technique which is the operator will feed the board straight to the mouth of the gripper. What we have found that the feeding time to the gripper is only .three seconds which makes the board feeding work hard and inaccurate.
Our device utilizes an added dance roller feeding program whose board feeding time can be extend to .six second. Collectively with the conveying elements it makes an easier work of the operator and more rapidly in performance of the machine.
For case in point:  If an operator operates the direct feeding semi-computerized die-cutting device at 3300 sheets for each hour, he can easily operate our machine at 3700 – 4000 sheets for every hour.

  1. Conveying Element:

The board obtained by the dance roller will go by means of a conveying element with belt conveying and belt urgent which can make the board currently being pressed before reaching to the entrance lay.
Ahead of the board reaches to the front lay, he will be repositioned by the aspect lay.
By these ways, the board conveyed by the dance roller will be a lot more accurate and steady when they reach to the gripper bar.
There is also detector to detect the standing of the board. If board does not arrive to the entrance lay at normal place, the detector will send out signals to end the device.

  1. Configurations:
Identify Brand and Origin Remarks
CZPT SKF Swiss Important element
IKO Japan or HangCZPT, China Not crucial part
Chain Renold U.K Primary Chain ( Discrepancy of much less than .2 mm for per 10 chains of device chain duration)
CHOHO Japan Other Chain are Choho Japan
Relay Omron Japan  
Contactor, buttons TELEMECANIQUE
Picture CZPT Change Fotek ZheJiang  
Stabilizer  MEANCZPT ZheJiang  
Variator Delta ZheJiang  
Principal Motor Siemens Joint Enterprise
PLC Delta, ZheJiang  
Gentleman-device Interface Delta  
Pneumatic Elements Dawn, ZheJiang  
Rotary Joints SMC Japan  
Motor at feeding and delivery CPG ZheJiang  


Automatic Die-Cutting and Creasing with Stripping Machine